scholarly journals Anti-wear and Hardness Values of Functional Value-Added Zn-ZnO-Rice Husk Ash Composite Coating of Mild Steel

2021 ◽  
Vol 31 (1) ◽  
pp. 27-32
Author(s):  
Daniel-Mkpume Cynthia Chikodi ◽  
Obikwelu Daniel Oray Nnamdi ◽  
Aigbodion Victor Sunday

This paper presents the anti-wear and hardness values of electrodeposited Zn-ZnO- XRHA composite coating. Chloride-based bath was employed for the deposition bath. The deposition parameters were 0g, 10g and 20g rice husk ash (RHA) particulate loading, 15 minutes deposition, 1.4A current, 400 rpm stirring rate and 75℃ bath temperature. The composition, morphology, occurred phases, hardness and wear resistance for the RHA, mild steel substrate and developed coatings were studied. Equipment used for analyzing the coatings properties were x-ray fluorescence spectrometer, scanning electron microscope (SEM) with attached energy dispersive spectrometer (EDS), X-ray diffractometer (XRD), EMCO Test Dura-scan microhardness tester and CERT UMT-2 tribological tester. Results showed that the Zn-ZnO-20RHA coated substrate had the highest hardness result toping the bare substrate by about 170% increment value. The trend of the wear loss for the developed Zn-ZnO-XRHA descended relative to increased particulate loading.

2022 ◽  
Author(s):  
Sunita Kumari ◽  
Dhirendra Singhal ◽  
Rinku Walia ◽  
Ajay Rathee

Abstract The present project proposes to utilize rice husk and maize cob husk ash in the cement to mitigate the adverse impact of cement on environment and to enhance the disposal of waste in a sustainable manner. Ternary concrete / MR concrete was prepared by using rise husk and maize cob ash with cement. For the present project, five concrete mixes MR-0 (Control mix), MR-1 (Rice husk ash 10% and MR-2.5%), MR-2 (Rice husk ash 10% and MR-5%), MR-3 (Rice husk ash 10% and MR-2.5%), MR-4 (Rice husk ash 10% and MR-2.5%) were prepared. M35 concrete mix was designed as per IS 10262:2009 for low slump values 0-25mm. The purpose is to find the optimum replacement level of cement in M35 grade ternary concrete for I – Shaped paver blocks.In order to study the effects of these additions, micro-structural and structural properties test of concretes have been conducted. The crystalline properties of control mix and modified concrete are analyzed by Fourier Transform Infrared Spectroscope (FTIR), Scanning Electron Microscopy (SEM), and X-Ray Diffraction (XRD). The results indicated that 10% Rice husk ash and 5% maize cob ash replaced with cement produce a desirable quality of ternary concrete mix having good compressive strength. The results of SEM analysis indicated that the morphology of both concrete were different, showing porous structure at 7 days age and become unsymmetrical with the addition of ashes. After 28 day age, the control mix contained more quantity of ettringite and became denser than ternary concrete. XRD analysis revealed the presence of portlandite in large quantity in controlled mix concrete while MR concrete had the partially hydrated particle of alite.


2021 ◽  
Vol 55 (6) ◽  
Author(s):  
Trung Kien Pham ◽  
Tran Ngo Quan

In this paper, we report on synthesizing xonotlite, calcium silicate hydrate (CSH), via a hydrothermal reaction using rice husk from the Mekong Delta, Vietnam. The rice husks were burnt at 1000 °C for 3 h. Grey rice husk ash was collected, then mixed with Ca(OH)2 at a Ca/Si molar ratio of 1 : 1. This was followed by a hydrothermal reaction at 180 °C for 24 h and 48 h to obtain the xonotlite mineral. Before and after adsorption, 3-mm xonotlite pellets were thoroughly characterized using X-ray diffractometry (XRD), X-ray fluorescence (XRF), scanning electron microscopy (SEM) and ultraviolet-visible (UV-VIS) spectroscopy. This material has potential application in chromium(III) removal during a chrome-plating process. The adsorption efficiency of the 3-mm pellet samples reached more than 76 % after 12 h.


2016 ◽  
Vol 869 ◽  
pp. 209-214 ◽  
Author(s):  
Iara Janaína Fernandes ◽  
Daiane Calheiro ◽  
Emanuele Caroline Araújo dos Santos ◽  
Roxane Oliveira ◽  
Tatiana Louise Avila de Campos Rocha ◽  
...  

The use of rice husk ash (RHA) as filler in polymeric materials has been studied in different polymers. Research reported that RHA may successfully replace silica. The silica production process using ore demands high energy input and produces considerable amounts of waste. Therefore, the replacement of silica by RHA may be economically and environmentally advantageous, reducing environmental impact and adding value to a waste material. In this context, this study characterizes and compares RHA of different sources (moving grate and fluidized bed reactor) with commercially available silicas to assess performance as filler in polymeric materials. Samples were characterized by X-ray fluorescence, loss on ignition, X-ray diffraction, grain size, specific surface area, specific weight, and scanning electron microscopy. The results show that RHA may be used as a filler in several polymeric materials.


Nanomaterials ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 1440 ◽  
Author(s):  
Sanjeev K. Sharma ◽  
Ashish R. Sharma ◽  
Sudheer D. V. N. Pamidimarri ◽  
Jyotshana Gaur ◽  
Beer Pal Singh ◽  
...  

Biogenic silica (b-SiO2) nanopowders from rice husk ash (RHA) were prepared by chemical method and their bacterial compatibility/toxicity was analyzed. The X-ray diffractometry (XRD) patterns of the b-SiO2 nanopowders indicated an amorphous feature due to the absence of any sharp peaks. Micrographs of the b-SiO2 revealed that sticky RHA synthesized SiO2 nanopowder (S1) had clustered spherical nanoparticles (70 nm diameter), while b-SiO2 nanopowder synthesized from red RHA (S2) and b-SiO2 nanopowder synthesized from brown RHA (S3) were purely spherical (20 nm and 10 nm diameter, respectively). Compared to the S1 (11.36 m2g−1) and S2 (234.93 m2g−1) nanopowders, the S3 nanopowders showed the highest surface area (280.16 m2g−1) due to the small particle size and high porosity. The core level of the X-ray photoelectron spectroscopy (XPS) spectra showed that Si was constituted by two components, Si 2p (102.2 eV) and Si 2s (153.8 eV), while Oxygen 1s was observed at 531.8 eV, confirming the formation of SiO2. The anti-bacterial activity of the b-SiO2 nanopowders was investigated using both gram-positive (Escherichia coli) and gram-negative (Staphylococcus aureus) microorganisms. Compared to S2 and S3 silica nanopowders, S1 demonstrated enhanced antibacterial activity. This study signifies the medical, biomedical, clinical, and biological importance and application of RHA-mediated synthesized b-SiO2.


2013 ◽  
Vol 47 (4) ◽  
pp. 445-448 ◽  
Author(s):  
MH Kabir ◽  
MF Kabir ◽  
F Nigar ◽  
S Ahmed ◽  
AI Mustafa ◽  
...  

Photocatalytic composite materials incorporating the photocatalysts (TiO2, ZnO) with rice husk ash (RHA) have been developed to investigate the photodegradation of real textile dye effluent. The structural characterization of the composite materials was performed using XRD (X-Ray Diffractometer). The characteristic XRD peaks together with the 2? values for both TiO2 and ZnO were in excellent agreement with the standard JCPDS d-values. The efficacy of these composites was examined through the degradation of a textile dye, collected from a local dye house. The sun light was used as the source of illumination for the preceding degradation reaction. Bangladesh J. Sci. Ind. Res. 47(4), 445-448, 2012 DOI: http://dx.doi.org/10.3329/bjsir.v47i4.14075


2011 ◽  
Vol 2011 ◽  
pp. 1-6 ◽  
Author(s):  
Neeraj Jain

Investigations carried out to study the effect of Cr (VI) (1000–3000 mg/l) on solidification and hydration behavior of Ordinary Portland cement (OPC) and rice husk ash (RHA) blended (10%, 20%, and 30%) cement show that addition of RHA accelerates final setting as compared to control samples (OPC) and retardation in setting time has been observed on increase in rice husk ash concentration (10%–30%). Solidification studies show that the compressive strength of controls and rice husk ash blended samples increases with increase in the curing period and maximum strength was observed with 20% RHA blended samples. With the increase in Cr (VI) concentrations, the strength of OPC and RHA blended samples decreases as compared to controls (without chromium). The results of Toxicity Characteristics Leaching Procedure (TCLP) test, (pH≅3), show that the retention capacity of OPC and RHA blended samples was in the range of 92% to 99% and the leached Cr (VI) concentration was under the allowable limit (5 mg/l) of U.S. EPA. The chemistry of influence of Cr (VI) on hydration of cement was examined by X-ray diffraction which shows the formation of various crystalline phases during solidification in rice hush ash blended cement.


2012 ◽  
Vol 626 ◽  
pp. 138-142
Author(s):  
Saowanee Singsarothai ◽  
Vishnu Rachpech ◽  
Sutham Niyomwas

The steel substrate was coated by Fe-based composite using self-propagating high-temperature synthesis (SHS) reaction of reactant coating paste. The green paste was prepared by mixing precursor powders of Al, Fe2O3and Al2O3. It was coated on the steel substrate before igniting by oxy-acetylene flame. The effect of coating paste thickness and the additives on the resulted Fe-based composite coating was studied. The composite coating was characterized by X-ray diffraction (XRD) and scanning electron microscope (SEM) couple with dispersive X-ray (EDS).


Polymers ◽  
2020 ◽  
Vol 12 (11) ◽  
pp. 2709
Author(s):  
Mohd Salahuddin Mohd Basri ◽  
Faizal Mustapha ◽  
Norkhairunnisa Mazlan ◽  
Mohd Ridzwan Ishak

As a result of their significant importance and applications in vast areas, including oil and gas, building construction, offshore structures, ships, and bridges, coating materials are regularly exposed to harsh environments which leads to coating delamination. Therefore, optimum interfacial bonding between coating and substrate, and the reason behind excellent adhesion strength is of utmost importance. However, the majority of studies on polymer coatings have used a one-factor-at-a-time (OFAT) approach. The main objective of this study was to implement statistical analysis in optimizing the factors to provide the optimum adhesion strength and to study the microstructure of a rice husk ash (RHA)-based geopolymer composite coating (GCC). Response surface methodology was used to design experiments and perform analyses. RHA/alkali activated (AA) ratio and curing temperature were chosen as factors. Adhesion tests were carried out using an Elcometer and a scanning electron microscope was used to observe the microstructure. Results showed that an optimum adhesion strength of 4.7 MPa could be achieved with the combination of RHA/AA ratio of 0.25 and curing temperature at 75 °C. The microstructure analysis revealed that coating with high adhesion strength had good interfacial bonding with the substrate. This coating had good wetting ability in which the coating penetrated the valleys of the profiles, thus wetting the entire substrate surface. A large portion of dense gel matrix also contributed to the high adhesion strength. Conversely, a large quantity of unreacted or partially reacted particles may result in low adhesion strength.


Sign in / Sign up

Export Citation Format

Share Document