scholarly journals PENENTUAN PARAMETER PROSES PEMBUBUTAN TERHADAP KEKASARAN PERMUKAAN MATERIAL ST 42 DENGAN METODE TAGUCHI

JTAM ROTARY ◽  
2020 ◽  
Vol 2 (2) ◽  
pp. 183
Author(s):  
Ismail Mansyursyah ◽  
Mastiadi Tamjidillah
Keyword(s):  
Surface Roughness ◽  
Taguchi Method ◽  
Machining Process ◽  
Good Surface ◽  
Steel Material ◽  
Good Surface Roughness

Penelitian ini bertujuan untuk mengetahui parameter apa saja yang berpengaruh terhadap kekasaran permukaan pada proses permesinan bubut konvensional dengan material ST 42 dan mengetahui parameter apa saja yang menghasilkan kekasaran permukaan yang baik dengan menggunakan metode Taguchi. Berdasarkan dari penelitian yang telah dilakukan maka diketahui tidak ada parameter yang berpengaruh terhadap kekasaran permukaan material baja ST 42. Parameter yang menghasilkan kekasaran permukaan material baja ST 42 yang paling baik adalah jenis mata pahat JCK dengan feeding 0,115 dan kehalusan 3,42 µm. This study aims to determine which parameters affect the surface roughness of the conventional lathe machining process with ST 42 material and to find out which parameters produce good surface roughness using the Taguchi method. Based on the research that has been done, it is known that there are no parameters that affect the surface roughness of the ST 42 steel material. The parameter that produces the best surface roughness of ST 42 steel material is the type of JCK tool blade with a feeding of 0.115 and a smoothness of 3.42 µm.

Cutting Features Between Surface Roughness in Feed Direction and Machining State of Radius End Mill Against Inclined Surfaces (In Case of Contour Machining and Five-Axis Machining with Constant Tilt Angle)

2020 ◽  
Vol 14 (1) ◽  
pp. 46-51
Author(s):  
Hirohisa Narita ◽  
Keyword(s):  
Surface Roughness ◽  
Taguchi Method ◽  
End Mill ◽  
Experimental Conditions ◽  
Good Surface ◽  
Feed Direction ◽  
Inclined Surfaces ◽  
Unique Shape ◽  
Good Surface Roughness ◽  
Five Axis

Optimum experimental conditions, that realize good surface roughness in feed direction, for a radius end mill against some inclined surfaces is obtained by the Taguchi method. Some cutting features due to the unique shape of the radius end mill are revealed via the degree of influence of various factors, which are calculated by the Taguchi method, and the geometric relationship of some contact states of the tool. The experimental conditions include cutting type, spindle speed, feed rate, depth of immersion, inclination angle, and corner radius. The results revealed that the contact states are highly significant, and can be categorized into three types. Furthermore, bottom and corner edges must be contacted simultaneously in order to obtain good surface roughness.

scholarly journals Analysis of Surface Roughness Value When Drilling Magnesiumaz31 Using Taghuci Method

INSIST ◽  
2019 ◽  
Vol 2 (2) ◽  
pp. 71
Author(s):  
Gusri Akhyar Ibrahim ◽  
Arinal Hamni ◽  
Sri Maria Puji Lestari
Keyword(s):  
Surface Roughness ◽  
Magnesium Alloy ◽  
Taguchi Method ◽  
Feed Rate ◽  
Workpiece Material ◽  
Machined Surface ◽  
Good Surface ◽  
Good Surface Roughness ◽  
Experimental Trials

Magnesium alloy is one of super alloys material which wide used in manufacturing of automotive, biomedic, sport and electronic components. It was due to very light and resistent to corrosion. Surface roughness value has an important role to estabilish the quality of components. To produce a good surface roughness of machined surface, one of the important thing depends on the friction between the cutting tool and workpiece material when cutting process occurred. The aim of this paper is to analyse the surface roughness values of machined surface when drilling of magnesium alloy AZ31 using design of experiment of Taguchi Method. The experimental trials took place at cutting rotation of 635, 970 and 1420 rpm, feed rate of 0.10, 0.18 and 0.24 mm/rev, diameter tool of 10, 12 and 14 mm. The cutting of magnesium alloy was done by using a convensional drilling machine with TCA –35Erlo. Analysis of variance on the data of surface roughness value was done to get which factor is the most significant. The result shows that the feed rate is the most significant factor that contributed on the surface rougness value of machined surface. The minimum surface roughness value was attained at cutting rotation of 970 rpm, feed rate of 0.10 mm/rev and diameter of tool of 14 mm. Therefore, it can be stated that selecting the low feed rate factor produced low surface roughness value. Another hand, using high cutting rotation resulted low surface roughness value.Keywords—drilling, surface roughness, magnesiun AZ31,Taguchi Method

scholarly journals Study of wire-electrical discharge machining parameters of titanium alloy by using taguchi method

2018 ◽  
Vol 7 (2.8) ◽  
pp. 10
Author(s):  
A VS Ram Prasad ◽  
Koona Ramji ◽  
B Raghu Kumar
Keyword(s):  
Surface Roughness ◽  
Taguchi Method ◽  
Process Parameters ◽  
Optimization Technique ◽  
Machining Process ◽  
Machining Parameters ◽  
Wire Edm ◽  
Pulse On Time ◽  
Pulse Off Time ◽  
Edm Process

Machining of Titanium alloys is difficult due to their chemical and physical properties namely excellent strength, chemical reactivity and low thermal conductivity. Traditional machining of such materials leads to formation of continuous chips and tool bits are subjected to chatter which leads to formation of poor surface on machined surface. In this study, Wire-EDM one of the most popular unconventional machining process which was used to machine such difficult-to-cut materials. Effect of Wire-EDM process parameters namely peak current, pulse-on- time, pulse-off-time, servo voltage on MRRand SR was investigated by Taguchi method. 0.25 mm brass wire was used in this process as electrode material. A surface roughness tester (Surftest 301) was used to measure surface roughness value of the machined work surface. A multi-response optimization technique was then utilized to optimize Wire-EDM process parameters for achieving maximum MRR and minimum SR simultaneously.

Study on the Green Processing of Impeller

2010 ◽  
Vol 136 ◽  
pp. 148-152
Author(s):  
Ming Jun Feng ◽  
C.T. Sun ◽  
Xue Feng Wang ◽  
H.J. Sun
Keyword(s):  
High Speed ◽  
Production Cost ◽  
Development Trend ◽  
Virtual Manufacturing ◽  
Machining Process ◽  
High Speed Machining ◽  
Good Surface ◽  
Green Processing ◽  
Compressor Impeller ◽  
Good Surface Roughness

According to the characteristics and cutting requirements of the compressor impeller, such as low rigidity, easy to produce deformation and vibration in machining process, the high speed machining technology was adopted to reduce time, the virtual manufacturing technology was used to solve processing problems in computer before the trial machining and improved programming speed and other key supporting technologies were adopted. The study shows that this green processing of impeller had high machining efficiency, good surface roughness and product quality, low production cost and light environmental pollution. It accords with modern green machining development trend.

Study of Magnetorheological Brush Finishing (MRBF) for Concave Surface of Conformal Optics

2012 ◽  
Vol 497 ◽  
pp. 170-175
Author(s):  
Yun Zhang ◽  
Jing Feng Zhi ◽  
Yue Wang Yu ◽  
Xu Xing Zhu ◽  
Wei Zuo
Keyword(s):  
Surface Roughness ◽  
Stainless Steel ◽  
Surface Damage ◽  
Aspheric Surface ◽  
Precision Turning ◽  
Good Surface ◽  
Steel Material ◽  
Stainless Steel Material ◽  
Ultra Precision ◽  
Magnetorheological Polishing

Stainless steel; Aspheric mould; Ultra-precision turning; Magnetorheological polishing The ultra precision turning and the inclined-axis type of magnetorheological polishing were introduced for the small aspheric mould of stainless steel. The method was based on the principle of two kinds of processing methods, and the processing feature of stainless steel material. Firstly, the ultra-precision turning was employed to shape aspheric surface rapidly and obtain a relatively good surface. And then, the inclined-axis type of magnetorheological polishing as the final finishing was used to decrease sub-surface damage to obtain better precision. Several of experiments were carried out, the experimental results show that surface roughness can be achieved for Ra 0.0073μm.

scholarly journals Surface Roughness Models and Their Experimental Validation in Micro Milling of 6061-T6 Al Alloy by Response Surface Methodology

2015 ◽  
Vol 2015 ◽  
pp. 1-9 ◽  
Author(s):  
Jie Yi ◽  
Li Jiao ◽  
Xibin Wang ◽  
Junfeng Xiang ◽  
Meixia Yuan ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Response Surface ◽  
Removal Rate ◽  
Micro Milling ◽  
Al Alloy ◽  
Machined Surface ◽  
Contour Map ◽  
Good Surface ◽  
Micro Features ◽  
Good Surface Roughness

Due to the widespread use of high-accuracy miniature and micro features or components, it is required to predict the machined surface performance of the micro milling processes. In this paper, a new predictive model of the surface roughness is established by response surface method (RSM) according to the micro milling experiment of 6061-T6 aluminum alloy which is carried out based on the central composite circumscribed (CCC) design. Then the model is used to analyze the effects of parameters on the surface roughness, and it can be concluded that the surface roughness increases with the increasing of the feed rate and the decreasing of the spindle speed. At last, based on the model the contour map of the surface roughness and material removal rate is established for optimizing the process parameters to improve the cutting efficiency with good surface roughness. The prediction results from the model have good agreement with the experimental results.

Surface Roughness in High Feed Turning with Wiper Insert

2008 ◽  
Vol 375-376 ◽  
pp. 406-410 ◽  
Author(s):  
Zhan Qiang Liu ◽  
Peng Zhang ◽  
Peng Guo ◽  
Xing Ai
Keyword(s):  
Surface Roughness ◽  
Feed Rate ◽  
Machined Surface ◽  
Good Surface ◽  
Corner Radius ◽  
Number Of Factors ◽  
Machined Surface Roughness ◽  
High Feed ◽  
Good Surface Roughness ◽  
Coated Carbide

Surface roughness in a turning operation is affected by a great number of factors. Two of the most important factors are feed rate and the size of the corner radius. Surface roughness can be roughly determined to increase with the square of the feed rate and decrease with increased size of the corner radius. However, wiper insert geometries changed this relationship with the capability to generate good surface roughness at relatively higher feeds by transferring small part of the round insert edges into the straight cutting edges of the pointed insert. The principle of how wiper inserts behave different from conventional inserts as to the effects on the surface roughness is explored in this paper. Experimental study of the surface roughness produced in the turning of hardened mild steels using coated carbide tools with both conventional and wiper inserts is conducted. The test results prove the effectiveness of the wiper inserts in providing excellent surface roughness. The results also suggest that the use of the wiper insert is an effective way that significantly increases cutting efficiency without changing the machined surface roughness in high feed turning operations.

Polishing Experiment Study of the Elastic Coated Abrasives

2014 ◽  
Vol 941-944 ◽  
pp. 1981-1984
Author(s):  
Gui Lian Wang ◽  
Hai Bo Zhou ◽  
Shu Li Guo ◽  
De Chen Huang ◽  
Ren Bao Jiao ◽  
...  
Keyword(s):  
Surface Roughness ◽  
High Efficiency ◽  
Future Research ◽  
Workpiece Material ◽  
Good Surface ◽  
Aisi 1045 Steel ◽  
Good Surface Roughness ◽  
1045 Steel ◽  
Polishing Efficiency ◽  
Coated Abrasives

A kind of elastic coated abrasives used for polishing large mould surface, such as automobile panel mould, is investigated in this research. Many polishing experiments were finished by using elastic coated abrasives in order to study the effects of grit and workpiece material on surface roughness and machining efficiency. It is concluded that surface roughness is minimum and polishing efficiency is the highest when using 120# abrasives at the same condition, surface roughness is the lowest and polishing efficiency is the highest for AISI 1045 steel in three materials. The difficulty of material removal is different if the textures prior to polishing are different in workpiece surface. Surface texture prior to polishing has effects on surface roughness and polishing efficiency. The research results provide foundation for process planning to achieve good surface roughness and high efficiency in the future research.

Cylindrical Concentricity and Coaxiality Optimization for Boring Process by Using Taguchi Method

2020 ◽  
Vol 17 (2) ◽  
pp. 707-714
Author(s):  
Allina Abdullah ◽  
B. M. Khirulrizwan ◽  
Afiqah Azman
Keyword(s):  
Taguchi Method ◽  
Surface Finish ◽  
Optimum Parameter ◽  
Cutting Parameters ◽  
Numerical Control ◽  
Machining Process ◽  
Good Surface ◽  
Lathe Machine ◽  
Good Surface Finish ◽  
Coated Carbide

Machining is the process where the material on the surface of the workpiece is being removed through application of force and relative moment. Machining process involves a lot of process parameters. The utmost important thing in machining process is to achieve accurate dimensions and good surface finish where its lead to produce the high-quality product. A good surface finish is one of the factors that greatly influence manufacturing cost and also describes the geometry of the machined surface combine with the surface texture. This experimental research has been conducted in order to determine the optimum parameter involved that could affect the Concentricity and Coaxiality value by using Taguchi Method. To select the cutting parameters properly, the researcher collects the previous study to select the cutting parameters involving in Boring Operation of Computer Numerical Control (CNC) Lathe machine. Based on the collected previous study, it is shown that best cutting parameters used for the boring process are cutting speed, feed rate and depth of cut and using these cutting parameters as the controllable factor in this experiment. The researcher also uses the different type of materials which are Aluminum Alloy 6061, Mild Steel and Carbon Steel. This experiment also used only one type of cutting tools which is cemented coated carbide. Taguchi Method approach has been used to achieve the best-intended models and analyze the optimum parameter for the boring process by measure its concentricity and coaxiality of the workpiece. There are 9 workpieces been run in Conventional Lathe machine after been designed from the Computer-Aided Design (CAD). Analysis of Variance (ANOVA) and main effect plot been analyzed to find out the significant factor that affects the concentricity and coaxiality.

Effects of Process Parameters on Material Removal Rate and Surface Roughness in Wedm of H-13 Die Tool Steel

2018 ◽  
Vol 28 ◽  
pp. 55-66 ◽  
Author(s):  
Kuldeep Singh ◽  
Khushdeep Goyal ◽  
Deepak Kumar Goyal
Keyword(s):  
Surface Roughness ◽  
Taguchi Method ◽  
Tool Steel ◽  
Process Parameters ◽  
Material Removal Rate ◽  
Material Removal ◽  
Removal Rate ◽  
Machining Process ◽  
Pulse On Time ◽  
Pulse Off Time

In research work variation of cutting performance with pulse on time, pulse off time, wire type, and peak current were experimentally investigated in wire electric discharge machining (WEDM) process. Soft brass wire and zinc coated diffused wire with 0.25 mm diameter and Die tool steel H-13 with 155 mm× 70 mm×14 mm dimensions were used as tool and work materials in the experiments. Surface roughness and material removal rate (MRR) were considered as performance output in this study. Taguchi method was used for designing the experiments and optimal combination of WEDM parameters for proper machining of Die tool steel (H-13) to achieve better surface finish and material removal rate. In addition the most significant cutting parameter is determined by using analysis of variance (ANOVA). Keywords Machining, Process Parameters, Material removal rate, Surface roughness, Taguchi method

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