Failure Analysis in Lithium-Ion Battery Production with FMEA-Based Large-Scale Bayesian Network

2020 ◽  
Author(s):  
Michael Kirchhof ◽  
Klaus Haas ◽  
Thomas Kornas ◽  
Sebastian Thiede ◽  
Mario Hirz ◽  
...  
Keyword(s):  
Failure Analysis ◽  
Bayesian Network ◽  
Lithium Ion Battery ◽  
Large Scale ◽  
Expert Knowledge ◽  
Lithium Ion ◽  
Battery Cell ◽  
Production Chain ◽  
Multi Stage ◽  
The Individual

The production of lithium-ion battery cells is characterized by a high degree of complexit due to numerous cause-effect relationships between process characteristics. Knowledge about the multi-stage production is spread among several experts, rendering tasks such as failure analysis challenging. In this paper, a method is presented, which includes expert knowledge acquisition in production ramp-up by combining Failure Mode and Effects Analysis (FMEA) with a Bayesian Network. We show the effectiveness of this holistic method by building up a large scale, cross-process Bayesian Failure Network in lithium-ion battery production. Using this model, we are able to conduct root cause analyses as well as analyses of failure propagation. The former support operators in identifying root causes once a cell possesses a specific failure by calculating most-probable explanations matched to the individual battery cell data. The latter enable us to analyze propagation of failures and deviations in the production chain and thus provide support for placement of quality gates, leading to a significant reduction in scrap rate. Moreover, it gives an insight into which process steps are key drivers for which final product characteristics.

scholarly journals Parameterization and Validation of an Electrochemical Thermal Model of a Lithium-Ion Battery

Batteries ◽  
2019 ◽  
Vol 5 (3) ◽  
pp. 62 ◽  
Author(s):  
Liebig ◽  
Gupta ◽  
Kirstein ◽  
Schuldt ◽  
Agert
Keyword(s):  
Lithium Ion Battery ◽  
Heat Dissipation ◽  
Electrochemical Impedance ◽  
Coupled Model ◽  
Lithium Ion ◽  
Open Circuit ◽  
Battery Cell ◽  
Model Parameterization ◽  
Parameterized Model ◽  
The Individual

The key challenge in developing a physico-chemical model is the model parameterization. The paper presents a strategic model parameterization procedure, parameter values, and a developed model that allows simulating electrochemical and thermal behavior of a commercial lithium-ion battery with high accuracy. Steps taken are the analysis of geometry details by opening a battery cell under argon atmosphere, building upon reference data of similar material compositions, incorporating cell balancing by a quasi-open-circuit-voltage experiment, and adapting the battery models reaction kinetics behavior by comparing experiment and simulation of an electrochemical impedance spectroscopy and hybrid pulse power characterization. The electrochemical-thermal coupled model is established based on COMSOL Multiphysics® platform (Stockholm, Sweden) and validated via experimental methods. The parameterized model was adopted to analyze the heat dissipation sources based on the internal states of the battery at different operation modes. Simulation in the field of thermal management for lithium-ion batteries highly depends on state of charge-related thermal issues of the incorporated cell composition. The electrode balancing is an essential step to be performed in order to address the internal battery states realistically. The individual contribution of the cell components heat dissipation has significant influence on the temperature distribution pattern based on the kinetic and thermodynamic properties.

scholarly journals High-Energy X-Ray Compton Scattering Imaging of 18650-Type Lithium-Ion Battery Cell

2019 ◽  
Vol 4 (3) ◽  
pp. 66 ◽  
Author(s):  
Kosuke Suzuki ◽  
Ari-Pekka Honkanen ◽  
Naruki Tsuji ◽  
Kirsi Jalkanen ◽  
Jari Koskinen ◽  
...  
Keyword(s):  
Energy Spectrum ◽  
Lithium Ion Battery ◽  
Compton Scattering ◽  
Present Method ◽  
Large Scale ◽  
Lithium Ion ◽  
High Energy ◽  
The Other ◽  
Battery Cell ◽  
X Ray

High-energy synchrotron X-ray Compton scattering imaging was applied to a commercial 18650-type cell, which is a cylindrical lithium-ion battery in wide current use. By measuring the Compton scattering X-ray energy spectrum non-destructively, the lithiation state in both fresh and aged cells was obtained from two different regions of the cell, one near the outer casing and the other near the center of the cell. Our technique has the advantage that it can reveal the lithiation state with a micron-scale spatial resolution even in large cells. The present method enables us to monitor the operation of large-scale cells and can thus accelerate the development of advanced lithium-ion batteries.

scholarly journals Effect of dynamic loads and vibrations on lithium-ion batteries

2021 ◽  
pp. 146134842110081
Author(s):  
Xia Hua ◽  
Alan Thomas
Keyword(s):  
Lithium Ion Batteries ◽  
Lithium Ion Battery ◽  
Experimental Studies ◽  
Lithium Ion ◽  
Battery Pack ◽  
Dynamic Loads ◽  
Electrical Performance ◽  
Mechanical Degradation ◽  
Energy Storage Devices ◽  
Battery Cell

Lithium-ion batteries are being increasingly used as the main energy storage devices in modern mobile applications, including modern spacecrafts, satellites, and electric vehicles, in which consistent and severe vibrations exist. As the lithium-ion battery market share grows, so must our understanding of the effect of mechanical vibrations and shocks on the electrical performance and mechanical properties of such batteries. Only a few recent studies investigated the effect of vibrations on the degradation and fatigue of battery cell materials as well as the effect of vibrations on the battery pack structure. This review focused on the recent progress in determining the effect of dynamic loads and vibrations on lithium-ion batteries to advance the understanding of lithium-ion battery systems. Theoretical, computational, and experimental studies conducted in both academia and industry in the past few years are reviewed herein. Although the effect of dynamic loads and random vibrations on the mechanical behavior of battery pack structures has been investigated and the correlation between vibration and the battery cell electrical performance has been determined to support the development of more robust electrical systems, it is still necessary to clarify the mechanical degradation mechanisms that affect the electrical performance and safety of battery cells.

Post-lithium-ion battery cell production and its compatibility with lithium-ion cell production infrastructure

Nature Energy ◽  
2021 ◽  
Vol 6 (2) ◽  
pp. 123-134
Author(s):  
Fabian Duffner ◽  
Niklas Kronemeyer ◽  
Jens Tübke ◽  
Jens Leker ◽  
Martin Winter ◽  
...  
Keyword(s):  
Lithium Ion Battery ◽  
Lithium Ion ◽  
Battery Cell ◽  
Cell Production ◽  
Lithium Ion Cell

scholarly journals Box–Jenkins Black-Box Modeling of a Lithium-Ion Battery Cell Based on Automotive Drive Cycle Data

2021 ◽  
Vol 12 (3) ◽  
pp. 102
Author(s):  
Jaouad Khalfi ◽  
Najib Boumaaz ◽  
Abdallah Soulmani ◽  
El Mehdi Laadissi
Keyword(s):  
Lithium Ion Battery ◽  
Linear Model ◽  
Goodness Of Fit ◽  
Transfer Functions ◽  
Mean Squared Error ◽  
Lithium Ion ◽  
Drive Cycle ◽  
Cell Dynamics ◽  
Battery Cell ◽  
Parameter Identifications

The Box–Jenkins model is a polynomial model that uses transfer functions to express relationships between input, output, and noise for a given system. In this article, we present a Box–Jenkins linear model for a lithium-ion battery cell for use in electric vehicles. The model parameter identifications are based on automotive drive-cycle measurements. The proposed model prediction performance is evaluated using the goodness-of-fit criteria and the mean squared error between the Box–Jenkins model and the measured battery cell output. A simulation confirmed that the proposed Box–Jenkins model could adequately capture the battery cell dynamics for different automotive drive cycles and reasonably predict the actual battery cell output. The goodness-of-fit value shows that the Box–Jenkins model matches the battery cell data by 86.85% in the identification phase, and 90.83% in the validation phase for the LA-92 driving cycle. This work demonstrates the potential of using a simple and linear model to predict the battery cell behavior based on a complex identification dataset that represents the actual use of the battery cell in an electric vehicle.

scholarly journals Characterization of the Compressive Load on a Lithium-Ion Battery for Electric Vehicle Application

Machines ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 71
Author(s):  
Seyed Saeed Madani ◽  
Erik Schaltz ◽  
Søren Knudsen Kær
Keyword(s):  
Electrochemical Impedance Spectroscopy ◽  
Impedance Spectroscopy ◽  
Lithium Ion Batteries ◽  
Lithium Ion Battery ◽  
Electric Vehicles ◽  
Large Scale ◽  
Electrochemical Impedance ◽  
Applied Pressure ◽  
Lithium Ion ◽  
Battery Cells

Lithium-ion batteries are being implemented in different large-scale applications, including aerospace and electric vehicles. For these utilizations, it is essential to improve battery cells with a great life cycle because a battery substitute is costly. For their implementation in real applications, lithium-ion battery cells undergo extension during the course of discharging and charging. To avoid disconnection among battery pack ingredients and deformity during cycling, compacting force is exerted to battery packs in electric vehicles. This research used a mechanical design feature that can address these issues. This investigation exhibits a comprehensive description of the experimental setup that can be used for battery testing under pressure to consider lithium-ion batteries’ safety, which could be employed in electrified transportation. Besides, this investigation strives to demonstrate how exterior force affects a lithium-ion battery cell’s performance and behavior corresponding to static exterior force by monitoring the applied pressure at the dissimilar state of charge. Electrochemical impedance spectroscopy was used as the primary technique for this research. It was concluded that the profiles of the achieved spectrums from the experiments seem entirely dissimilar in comparison with the cases without external pressure. By employing electrochemical impedance spectroscopy, it was noticed that the pure ohmic resistance, which is related to ion transport resistance of the separator, could substantially result in the corresponding resistance increase.

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