scholarly journals Rice Husk Shredding as a Means of Increasing the Long-Term Mechanical Properties of Earthen Mixtures for 3D Printing

Author(s):  
Elena Ferretti ◽  
Massimo Moretti ◽  
Alberto Chiusoli ◽  
Lapo Naldoni ◽  
Francesco De Fabritiis ◽  
...  

This paper is part of a study of earthen mixtures for 3D printing of buildings. To meet the ever-growing environmental needs, the focus of the paper is on a particular type of biocomposite for the stabilization of earthen mixtures—the rice husk-lime biocomposite—and on how to enhance its effect on the long-term mechanical properties of the hardened product. Having assumed that the shredding of the vegetable fiber is precisely one of the possible ways to improve the mechanical properties, we compared the results of uniaxial compression tests performed on cubic specimens made with both shredded and unaltered vegetable fiber, for three curing periods. The results showed that the hardened earthen mixture is not a brittle material in the strict sense, because it exhibits some peculiar behaviors, anomalous for a brittle material. However, being a “designable” material, its properties can be varied with a certain flexibility to get as close as possible to the desired ones. One of the peculiar properties of the hardened earthen mixture deserves further investigation, rather than corrections. This is the vulcanization that occurs (in a completely natural way) in the long term, thanks to the mineralization of the vegetable fiber by carbonation of the lime.

Author(s):  
Elena Ferretti ◽  
Massimo Moretti ◽  
Alberto Chiusoli ◽  
Lapo Naldoni ◽  
Francesco De Fabritiis ◽  
...  

This paper is part of a study of earthen mixtures for 3D printing of buildings. To meet the ever-growing environmental needs, the focus of the paper is on a particular type of bio-composite for the stabilization of earthen mixtures – the rice husk-lime bio-composite – and on how to enhance its effect on the long-term mechanical properties of the hardened product. Having assumed that the shredding of the vegetable fiber is precisely one of the possible ways to improve the mechanical properties, we compared the results of uniaxial compression tests performed on cubic specimens made with both shredded and raw vegetable fiber, for three curing periods. The results showed that the hardened earthen mixture is not a brittle material in the strict sense, because it exhibits some peculiar behaviors, anomalous for a brittle material. However, being a “designable” material, its properties can be varied with a certain flexibility to get as close as possible to the desired ones. One of the peculiar properties of the hardened earthen mixture deserves further investigation, rather than corrections. This is the vulcanization that occurs (in a completely natural way) in the long term, thanks to the mineralization of the vegetable fiber by carbonation of the lime.


2018 ◽  
Vol 15 ◽  
pp. 104-108
Author(s):  
Luboš Řehounek ◽  
Petra Hájková ◽  
Petr Vakrčka ◽  
Aleš Jíra

Construction applications sometimes require use of a material other than construction steel or concrete – mainly in cases, where strength to weight ratio needs to be considered. A suitable solution to this problem are structures manufactured using the 3D printing process, as they have a very good strength to weight ratio (i.e.: Ti-6Al-4V – σ<sub>ult</sub> = 900 MPa and ρ = 4500 kg/m<sup>3</sup>). Trabecular structures are porous structures with local material characteristics identical to their commonly manufactured counterparts, but due to their geometry, they have different global mechanical properties and are suited for special applications. We designed and manufactured six variants of these structures and subjected them to uniaxial compression tests, nanoindentation tests and subsequently evaluated their differences and elastic moduli. The values of global moduli E are in the range of 2.55 GPa – 3.55 GPa for all specimens.


2021 ◽  
Vol 9 ◽  
Author(s):  
Qing Xu ◽  
Lishuai Jiang ◽  
Changqing Ma ◽  
Qingjia Niu ◽  
Xinzhe Wang

The application of sand powder three-dimensional (3D) printing technology in the field of rock mechanics and mining engineering has tremendous potential, but it is still in the preliminary exploration stage. This study investigated the effect of printing layer thickness on the physical and mechanical properties of rock-like specimens with sand powder 3D printing. Quartz sand powder was used as the printing material, and the specimens were prepared with three different layer thicknesses of 0.2, 0.3, and 0.4 mm. Uniaxial compression tests with a combination of digital image correlation (DIC), acoustic emission (AE) and 3D microscope observations were performed to analyze the mechanical properties and failure patterns of the specimens during loading. Experimental findings showed that increasing the layer thickness from 0.2 to 0.4 mm would result in a decrease in the weight, density, uniaxial compression strength, and elastic modulus of the specimens. The stress-strain curve, deformation and failure patterns, crack growth process, and AE characteristics of the specimens with a layer thickness of 0.2 mm are similar to the AE characteristics of rock-like material, whereas the specimens with layer thicknesses of 0.3 and 0.4 mm deform like a ductile material, which is not appropriate for simulation of coal or rock mass. In future studies, rock-like specimens should be prepared with a small layer thickness.


MRS Advances ◽  
2020 ◽  
Vol 5 (33-34) ◽  
pp. 1775-1781 ◽  
Author(s):  
Levi C. Felix ◽  
Vladimir Gaál ◽  
Cristiano F. Woellner ◽  
Varlei Rodrigues ◽  
Douglas S. Galvao

ABSTRACTTriply Periodic Minimal Surfaces (TPMS) possess locally minimized surface area under the constraint of periodic boundary conditions. Different families of surfaces were obtained with different topologies satisfying such conditions. Examples of such families include Primitive (P), Gyroid (G) and Diamond (D) surfaces. From a purely mathematical subject, TPMS have been recently found in materials science as optimal geometries for structural applications. Proposed by Mackay and Terrones in 1991, schwarzites are 3D crystalline porous carbon nanocrystals exhibiting a TPMS-like surface topology. Although their complex topology poses serious limitations on their synthesis with conventional nanoscale fabrication methods, such as Chemical Vapour Deposition (CVD), schwarzites can be fabricated by Additive Manufacturing (AM) techniques, such as 3D Printing. In this work, we used an optimized atomic model of a schwarzite structure from the D family (D8bal) to generate a surface mesh that was subsequently used for 3D-printing through Fused Deposition Modelling (FDM). This D schwarzite was 3D-printed with thermoplastic PolyLactic Acid (PLA) polymer filaments. Mechanical properties under uniaxial compression were investigated for both the atomic model and the 3D-printed one. Fully atomistic Molecular Dynamics (MD) simulations were also carried out to investigate the uniaxial compression behavior of the D8bal atomic model. Mechanical testings were performed on the 3D-printed schwarzite where the deformation mechanisms were found to be similar to those observed in MD simulations. These results are suggestive of a scale-independent mechanical behavior that is dominated by structural topology.


Mathematics ◽  
2021 ◽  
Vol 9 (24) ◽  
pp. 3264
Author(s):  
Min Wang ◽  
Qifeng Guo ◽  
Yakun Tian ◽  
Bing Dai

Many underground reservoirs for storing water have been constructed in China’s western coal mines to protect water resources. Coal pillars which work as dams are subjected to a long-term soaking environment of concentrated salty water. Deterioration of the coal dam under the attack of the salty solution poses challenges for the long-term stability and serviceability of underground reservoirs. The evolution of the physical and mechanical properties of coal subjected to salty solutions are investigated in this paper. Coal from a western China mine is made to standard cylinder samples. The salty solution is prepared according to chemical tests of water in the mine. The coal samples soaked in the salty solution for different periods are tested by scanning electron microscope, nuclear magnetic resonance, and ultrasonic detector techniques. Further, uniaxial compression tests are carried out on the coal specimens. The evolutions of porosity, mass, microstructures of coal, solution pH values, and stress–strain curves are obtained for different soaking times. Moreover, a damage constitutive model for the coal samples is developed by introducing a chemical-stress coupling damage variable. The result shows that the corrosion effect of salty solution on coal samples becomes stronger with increasing immersion time. The degree of deterioration of the longitudinal wave velocity (vp) is positively correlated with the immersion time. With the increase in soaking times, the porosity of coal gradually increases. The relative mass firstly displays an increasing trend and then decreases with time. The peak strength and elastic modulus of coal decreases exponentially with soaking times. The developed damage constitutive model can well describe the stress–strain behavior of coal subjected to salty solution under the uniaxial compression.


2001 ◽  
Vol 38 (2) ◽  
pp. 427-440 ◽  
Author(s):  
G M Nagaraja Rao ◽  
C RL Murthy

One of the methods of improving the mechanical properties of ceramics is to introduce a defective structure that acts as a restraint for the propagation of cracks. In the present study a detailed investigation was carried out by introducing a defective structure in rock to determine if there is any improvement in properties similar to ceramics. Granite was chosen for the investigation, and the microcracks were introduced by a heating and cooling cycle. Uniaxial compression tests have shown that granite thermally treated to 200°C shows the highest strength, and the strength of granite treated to 400°C is comparable to that of unheated granite. Both ultrasonic images and acoustic-emission monitoring show that for thermally treated samples the stress-induced microcrack and macrocrack nucleation and their growth are retarded. The variations in mechanical properties are explained based on the concept of toughening and degradation. Uniaxial compression tests on unheated and thermally treated granite samples have clearly established the dual role of microcracks, which operate in the toughening and degradation mechanisms.Key words: thermal treatment, microcrack, inelastic strain, ultrasonic C-scan imaging, acoustic emission, toughening.


1996 ◽  
Vol 74 (6) ◽  
pp. 859-869 ◽  
Author(s):  
C. H. Pang ◽  
M. G. Scanlon

The mechanical properties of plant materials and plant structures influence the form, function, distribution, and utilization of plants. The shear and compressive stiffnesses of different regions of potato parenchyma were measured to more fully characterize the mechanical properties of this important storage organ. Measurements were performed on tubers that had been stored for 1 and 10 months. Slices and cylinders of parenchyma were excised from the centre of the tubers in three directions (and slices from the outer portion in two directions). Slices were subjected to small-strain oscillatory shear at frequencies of 0.02, 0.2, and 2 Hz. Cylinders were subjected to three cycles of uniaxial compression at 2 and 20 cm∙min−1. The coefficient of variation of measured parameters ranged on average from 16 to 44% for both crops and both tests. At small strains, potato parenchyma behaved essentially as an elastic material. The results from both small-strain oscillatory shear and uniaxial compression suggested that potato parenchyma is anisotropic in nature. Slices from the outer and inner regions of the tuber had different shear stiffness values. The shear stiffness of tubers stored for 1 month was approximately 70% greater than those stored for 10 months. Repeated compressive loading of potato parenchyma cylinders ameliorated the differences in stiffness and energy absorption between short- and long-term stored tubers, attributable to movement of fluids from the cells during compression. The observations emphasize the complexity of potato tissue and how its mechanical properties change during storage. Keywords: shear, compression, energy absorption, stiffness, turgor, storage, anisotropicity.


Polymers ◽  
2021 ◽  
Vol 13 (20) ◽  
pp. 3551
Author(s):  
Marina León-Calero ◽  
Sara Catherine Reyburn Valés ◽  
Ángel Marcos-Fernández ◽  
Juan Rodríguez-Hernandez

Additive manufacturing (AM) is a disruptive technology that enables one to manufacture complex structures reducing both time and manufacturing cost. Among the materials commonly used for AM, thermoplastic elastomers (TPE) are of high interest due to their energy absorption capacity, energy efficiency, cushion factor or damping capacity. Previous investigations have exclusively focused on the optimization of the printing parameters of commercial TPE filaments and the structures to analyse the mechanical properties of the 3D printed parts. In the present paper, the chemical, thermal and mechanical properties for a wide range of commercial thermoplastic polyurethanes (TPU) filaments were investigated. For this purpose, TGA, DSC, 1H-NMR and filament tensile strength experiments were carried out in order to determine the materials characteristics. In addition, compression tests have been carried out to tailor the mechanical properties depending on the 3D printing parameters such as: infill density (10, 20, 50, 80 and 100%) and infill pattern (gyroid, honeycomb and grid). The compression tests were also employed to calculate the specific energy absorption (SEA) and specific damping capacity (SDC) of the materials in order to establish the role of the chemical composition and the geometrical characteristics (infill density and type of infill pattern) on the final properties of the printed part. As a result, optimal SEA and SDC performances were obtained for a honeycomb pattern at a 50% of infill density.


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