scholarly journals GEOMETRY AND MECHANICAL PROPERTIES OF A 3D-PRINTED TITANIUM MICROSTRUCTURE

2018 ◽  
Vol 15 ◽  
pp. 104-108
Author(s):  
Luboš Řehounek ◽  
Petra Hájková ◽  
Petr Vakrčka ◽  
Aleš Jíra
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Uniaxial Compression ◽  
Elastic Moduli ◽  
Weight Ratio ◽  
Porous Structures ◽  
Compression Tests ◽  
Local Material ◽  
3D Printed ◽  
Titanium Microstructure

Construction applications sometimes require use of a material other than construction steel or concrete – mainly in cases, where strength to weight ratio needs to be considered. A suitable solution to this problem are structures manufactured using the 3D printing process, as they have a very good strength to weight ratio (i.e.: Ti-6Al-4V – σ<sub>ult</sub> = 900 MPa and ρ = 4500 kg/m<sup>3</sup>). Trabecular structures are porous structures with local material characteristics identical to their commonly manufactured counterparts, but due to their geometry, they have different global mechanical properties and are suited for special applications. We designed and manufactured six variants of these structures and subjected them to uniaxial compression tests, nanoindentation tests and subsequently evaluated their differences and elastic moduli. The values of global moduli E are in the range of 2.55 GPa – 3.55 GPa for all specimens.

Mechanical Properties of Diamond Schwarzites: From Atomistic Models to 3D-Printed Structures

MRS Advances ◽  
2020 ◽  
Vol 5 (33-34) ◽  
pp. 1775-1781 ◽  
Author(s):  
Levi C. Felix ◽  
Vladimir Gaál ◽  
Cristiano F. Woellner ◽  
Varlei Rodrigues ◽  
Douglas S. Galvao
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Uniaxial Compression ◽  
Chemical Vapour ◽  
Md Simulations ◽  
Atomic Model ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Structural Applications ◽  
3D Printed

ABSTRACTTriply Periodic Minimal Surfaces (TPMS) possess locally minimized surface area under the constraint of periodic boundary conditions. Different families of surfaces were obtained with different topologies satisfying such conditions. Examples of such families include Primitive (P), Gyroid (G) and Diamond (D) surfaces. From a purely mathematical subject, TPMS have been recently found in materials science as optimal geometries for structural applications. Proposed by Mackay and Terrones in 1991, schwarzites are 3D crystalline porous carbon nanocrystals exhibiting a TPMS-like surface topology. Although their complex topology poses serious limitations on their synthesis with conventional nanoscale fabrication methods, such as Chemical Vapour Deposition (CVD), schwarzites can be fabricated by Additive Manufacturing (AM) techniques, such as 3D Printing. In this work, we used an optimized atomic model of a schwarzite structure from the D family (D8bal) to generate a surface mesh that was subsequently used for 3D-printing through Fused Deposition Modelling (FDM). This D schwarzite was 3D-printed with thermoplastic PolyLactic Acid (PLA) polymer filaments. Mechanical properties under uniaxial compression were investigated for both the atomic model and the 3D-printed one. Fully atomistic Molecular Dynamics (MD) simulations were also carried out to investigate the uniaxial compression behavior of the D8bal atomic model. Mechanical testings were performed on the 3D-printed schwarzite where the deformation mechanisms were found to be similar to those observed in MD simulations. These results are suggestive of a scale-independent mechanical behavior that is dominated by structural topology.

scholarly journals Rice Husk Shredding as a Means of Increasing the Long-Term Mechanical Properties of Earthen Mixtures for 3D Printing

2022 ◽  
Author(s):  
Elena Ferretti ◽  
Massimo Moretti ◽  
Alberto Chiusoli ◽  
Lapo Naldoni ◽  
Francesco De Fabritiis ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Uniaxial Compression ◽  
Rice Husk ◽  
Brittle Material ◽  
Strict Sense ◽  
Compression Tests ◽  
Vegetable Fiber ◽  
Natural Way

This paper is part of a study of earthen mixtures for 3D printing of buildings. To meet the ever-growing environmental needs, the focus of the paper is on a particular type of biocomposite for the stabilization of earthen mixtures&mdash;the rice husk-lime biocomposite&mdash;and on how to enhance its effect on the long-term mechanical properties of the hardened product. Having assumed that the shredding of the vegetable fiber is precisely one of the possible ways to improve the mechanical properties, we compared the results of uniaxial compression tests performed on cubic specimens made with both shredded and unaltered vegetable fiber, for three curing periods. The results showed that the hardened earthen mixture is not a brittle material in the strict sense, because it exhibits some peculiar behaviors, anomalous for a brittle material. However, being a &ldquo;designable&rdquo; material, its properties can be varied with a certain flexibility to get as close as possible to the desired ones. One of the peculiar properties of the hardened earthen mixture deserves further investigation, rather than corrections. This is the vulcanization that occurs (in a completely natural way) in the long term, thanks to the mineralization of the vegetable fiber by carbonation of the lime.

scholarly journals Rice Husk Shredding as a Means of Increasing the Long-Term Mechanical Properties of Earthen Mixtures for 3D Printing

2021 ◽  
Author(s):  
Elena Ferretti ◽  
Massimo Moretti ◽  
Alberto Chiusoli ◽  
Lapo Naldoni ◽  
Francesco De Fabritiis ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Uniaxial Compression ◽  
Rice Husk ◽  
Brittle Material ◽  
Strict Sense ◽  
Compression Tests ◽  
Vegetable Fiber ◽  
Natural Way

This paper is part of a study of earthen mixtures for 3D printing of buildings. To meet the ever-growing environmental needs, the focus of the paper is on a particular type of bio-composite for the stabilization of earthen mixtures – the rice husk-lime bio-composite – and on how to enhance its effect on the long-term mechanical properties of the hardened product. Having assumed that the shredding of the vegetable fiber is precisely one of the possible ways to improve the mechanical properties, we compared the results of uniaxial compression tests performed on cubic specimens made with both shredded and raw vegetable fiber, for three curing periods. The results showed that the hardened earthen mixture is not a brittle material in the strict sense, because it exhibits some peculiar behaviors, anomalous for a brittle material. However, being a “designable” material, its properties can be varied with a certain flexibility to get as close as possible to the desired ones. One of the peculiar properties of the hardened earthen mixture deserves further investigation, rather than corrections. This is the vulcanization that occurs (in a completely natural way) in the long term, thanks to the mineralization of the vegetable fiber by carbonation of the lime.

scholarly journals NUMERICAL AND MECHANICAL ANALYSES OF A 3D-PRINTED TITANIUM TRABECULAR DENTAL IMPLANT

2017 ◽  
Vol 57 (3) ◽  
pp. 218-228
Author(s):  
Luboš Řehounek ◽  
Aleš Jíra
Keyword(s):  
Mechanical Properties ◽  
Numerical Model ◽  
3D Printing ◽  
Prostheses And Implants ◽  
Trabecular Structure ◽  
Compression Tests ◽  
A Value ◽  
Printing Technique ◽  
3D Printed ◽  
3D Printing Technique

The main focus of this paper is to investigate and describe a novel biomaterial structure. The trabecular structure has only recently been recognized as a viable alternative for prostheses and implants and seems to have very promising biocompatibility and mechanical properties. The 3D printing technique was used to create test specimens. These specimens were then tested by nanoindentation and tensile and compression tests. A numerical model was created and curve-fitted to represent the mechanical behavior of the trabecular structure. A significant reduction in the values of Young’s modulus <em>E</em> was observed. The values of <em>E</em> for conventional implant materials are approximately 110–120GPa and the trabecular structure reached a value just below 1GPa. The next effort will be to apply the model onto a real implant. It is the “four leaf clover” implant variant by authors F. Denk Jr., A. Jíra and F. Denk Sr.

scholarly journals Effect of Layer Thickness on the Physical and Mechanical Properties of Sand Powder 3D Printing Specimens

2021 ◽  
Vol 9 ◽  
Author(s):  
Qing Xu ◽  
Lishuai Jiang ◽  
Changqing Ma ◽  
Qingjia Niu ◽  
Xinzhe Wang
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Layer Thickness ◽  
Uniaxial Compression ◽  
Strain Curve ◽  
Physical And Mechanical Properties ◽  
Image Correlation ◽  
Ductile Material ◽  
Compression Tests ◽  
Failure Patterns

The application of sand powder three-dimensional (3D) printing technology in the field of rock mechanics and mining engineering has tremendous potential, but it is still in the preliminary exploration stage. This study investigated the effect of printing layer thickness on the physical and mechanical properties of rock-like specimens with sand powder 3D printing. Quartz sand powder was used as the printing material, and the specimens were prepared with three different layer thicknesses of 0.2, 0.3, and 0.4 mm. Uniaxial compression tests with a combination of digital image correlation (DIC), acoustic emission (AE) and 3D microscope observations were performed to analyze the mechanical properties and failure patterns of the specimens during loading. Experimental findings showed that increasing the layer thickness from 0.2 to 0.4 mm would result in a decrease in the weight, density, uniaxial compression strength, and elastic modulus of the specimens. The stress-strain curve, deformation and failure patterns, crack growth process, and AE characteristics of the specimens with a layer thickness of 0.2 mm are similar to the AE characteristics of rock-like material, whereas the specimens with layer thicknesses of 0.3 and 0.4 mm deform like a ductile material, which is not appropriate for simulation of coal or rock mass. In future studies, rock-like specimens should be prepared with a small layer thickness.

Mechanical Properties of 3D-Printed Wood-Plastic Composites

2018 ◽  
Vol 777 ◽  
pp. 499-507 ◽  
Author(s):  
Ossi Martikka ◽  
Timo Kärki ◽  
Qing Ling Wu
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
3D Printing ◽  
Impact Strength ◽  
Polylactic Acid ◽  
Wood Plastic Composite ◽  
Wood Plastic Composites ◽  
Plastic Composite ◽  
Plastic Composites ◽  
3D Printed

3D printing has rapidly become popular in both industry and private use. Especially fused deposition modeling has increased its popularity due to its relatively low cost. The purpose of this study is to increase knowledge in the mechanical properties of parts made of wood-plastic composite materials by using 3D printing. The tensile properties and impact strength of two 3D-printed commercial wood-plastic composite materials are studied and compared to those made of pure polylactic acid. Relative to weight –mechanical properties and the effect of the amount of fill on the properties are also determined. The results indicate that parts made of wood-plastic composites have notably lower tensile strength and impact strength that those made of pure polylactic acid. The mechanical properties can be considered sufficient for low-stress applications, such as visualization of prototypes and models or decorative items.

scholarly journals Effect of temperature on the mechanical properties of 3D-printed PLA tensile specimens

2018 ◽  
Vol 24 (8) ◽  
pp. 1337-1346 ◽  
Author(s):  
Marzio Grasso ◽  
Lyes Azzouz ◽  
Paula Ruiz-Hincapie ◽  
Mauro Zarrelli ◽  
Guogang Ren
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Mechanical Test ◽  
Optical Microscope ◽  
Middle Part ◽  
Gauge Length ◽  
Effect Of Temperature ◽  
Content Type ◽  
Relevant Effect ◽  
3D Printed

Purpose Recent advancements of 3D printing technology have brought forward the interest for this technique in many engineering fields. This study aims to focus on mechanical properties of the polylactic acid (PLA) feeding material under different thermal conditions for a typical fusion deposition of 3D printer system. Design/methodology/approach Specimens were tested under static loading within the range 20ºC to 60ºC considering different infill orientations. The combined effect of temperature and filament orientation is investigated in terms of constitutive material parameters and final failure mechanisms. The difference between feeding system before and post-3D printing was also assessed by mechanical test on feeding filament to verify the thermal profile during the deposition phase. Findings The results in terms of Young’s modulus, ultimate tensile strength (UTS), strain at failure (εf) and stress at failure (σf) are presented and discussed to study the influence of process settings over the final deposited material. Fracture surfaces have been investigated using an optical microscope to link the phenomenological interpretation of the failure with the micro-mechanical behaviour. Experimental results show a strong correlation between stiffness and strength with the infill orientation and the temperature values. Moreover, a relevant effect is related to deformed geometry of the filament approaching glass transition region of the polymer according to the deposition orientation. Research limitations/implications The developed method can be applied to optimise the stiffness and strength of any 3D-printed composite according to the infill orientation. Practical implications To avoid the failure of specimens outside the gauge length, a previously proposed modification to the geometry was adopted. The geometry has a parabolic profile with a curvature of 1,000 mm tangent to the middle part of the specimen. Originality/value Several authors have reported the stiffness and strength of 3D-printed parts under static and ambient temperature for different build parameters. However, there is a lack of literature on the combination of the latter with the temperature effects on the mechanical properties which this paper covers.

A physical investigation of dimensional and mechanical characteristics of 3D printed nut and bolt for industrial applications

2022 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ramesh Chand ◽  
Vishal S. Sharma ◽  
Rajeev Trehan ◽  
Munish Kumar Gupta
Keyword(s):  
Mechanical Properties ◽  
Shear Strength ◽  
3D Printing ◽  
Surface Properties ◽  
3D Printer ◽  
Content Type ◽  
Safety Issues ◽  
Machine Failure ◽  
Sharp Edges ◽  
3D Printed

Purpose A nut bolt joint is a primary device that connects mechanical components. The vibrations cause bolted joints to self-loosen. Created by motors and engines, leading to machine failure, and there may be severe safety issues. All the safety issues and self-loosen are directly and indirectly the functions of the accuracy and precision of the fabricated nut and bolt. Recent advancements in three-dimensional (3D) printing technologies now allow for the production of intricate components. These may be used technologies such as 3D printed bolts to create fasteners. This paper aims to investigate dimensional precision, surface properties, mechanical properties and scanning electron microscope (SEM) of the component fabricated using a multi-jet 3D printer. Design/methodology/approach Multi-jet-based 3D printed nut-bolt is evaluated in this paper. More specifically, liquid polymer-based nut-bolt is fabricated in sections 1, 2 and 3 of the base plate. Five nuts and bolts are fabricated in these three sections. Findings Dimensional inquiry (bolt dimension, general dimensions’ density and surface roughness) and mechanical testing (shear strength of nut and bolt) were carried out throughout the study. According to the ISO 2768 requirements for the General Tolerances Grade, the nut and bolt’s dimensional examination (variation in bolt dimension, general dimensions) is within the tolerance grades. As a result, the multi-jet 3D printing (MJP)-based 3D printer described above may be used for commercial production. In terms of mechanical qualities, when the component placement moves from Sections 1 to 3, the density of the manufactured part decreases by 0.292% (percent) and the shear strength of the nut and bolt decreases by 30%. According to the SEM examination, the density of the River markings, sharp edges, holes and sharp edges increased from Sections 1 to 3, which supports the findings mentioned above. Originality/value Hence, this work enlightens the aspects causing time lag during the 3D printing in MJP. It causes variation in the dimensional deviation, surface properties and mechanical properties of the fabricated part, which needs to be explored.

Theoretical prediction of mechanical properties of 3D printed Kagome honeycombs and its experimental evaluation

2019 ◽  
Vol 233 (18) ◽  
pp. 6559-6576 ◽  
Author(s):  
Xuefeng Zhu ◽  
Longkun Xu ◽  
Xiaochen Liu ◽  
Jinting Xu ◽  
Ping Hu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Shear Modulus ◽  
Tensile Testing ◽  
Elastic Moduli ◽  
Uniaxial Tensile ◽  
Anisotropy Ratio ◽  
Young’S Moduli ◽  
Analytical Formulas ◽  
3D Printed ◽  
Printed Materials

Kagome honeycomb structure is proved to incorporate excellent mechanical and actuation performances due to its special configuration. However, until now, the mechanical properties of 3D printed Kagome honeycomb have not been investigated. Hence, the objective of this work is to explore some mechanical properties of 3D-printed Kagome honeycomb structures such as elastic properties, buckling, and so on. In this paper, the analytical formulas of some mechanical properties of Kagome honeycombs made of 3D-printed materials are given. Effective elastic moduli such as Young's modulus, shear modulus, and Poisson's ratio of orthotropic Kagome honeycombs under in-plane compression and shear are derived in analytical forms. By these formulas, we investigate the relationship of the elastic moduli, the relative density, and the shape anisotropy–ratio of 3D-printed Kagome honeycomb. By the uniaxial tensile testing, the effective Young's moduli of 3D printed materials in the lateral and longitudinal directions are obtained. Then, by the analytical formulas and the experimental results, we can predict the maximum Young's moduli and the maximum shear modulus of 3D-printed Kagome honeycombs. The isotropic behavior of 3D-printed Kagome honeycombs is investigated. We also derived the equations of the initial yield strength surfaces and the buckling surfaces. We found that the sizes of the buckling surfaces of 3D printed material are smaller than that of isotropic material. The efficiency of the presented analytical formulas is verified through the tensile testing of 3D printed Kagome honeycomb specimens.

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