Non-Iron-Based Composition for In-situ Crosslinked Gelled Acid System

Author(s):  
Prajakta Ratnakar Patil ◽  
Anjali Sarda ◽  
Shoy George ◽  
Yogesh Kumar Choudhary ◽  
Rajendra Kalgaonkar
Keyword(s):  
2021 ◽  
Author(s):  
Rajendra Kalgaonkar ◽  
Mohammed Bataweel ◽  
Mustafa Alkhowaildi ◽  
Qasim Sahu

Abstract Gelled acid systems based upon gelation of hydrochloric acid (HCl) are used widely in acid stimulation treatments to prevent fluid leak-off into the high permeable zones of a reservoir. The gelled-up fluid system helps retard the acid reaction to allow deeper acid penetration for hydrocarbon productivity enhancement. Conventional in-situ crosslinked gelled acid systems are made up of polyacrylamide gelling agent, iron-based crosslinker, and a breaker chemical in addition to other additives, with the acid as the base fluid. The polymer-based systems can lead to damage to formation due to a variety of reasons including unbroken polymer residue. Additionally, the iron-based crosslinker systems can lead to scaling or precipitation after the acid reacts with the formation, resulting in formation damage and lowering of hydrocarbon productivity. In this paper, we showcase a new nanoparticles-based gelled acid system that does not contain any polymer or iron-based crosslinker that can potentially damage the formation. It comprises nanoparticles, a gelation activator, acidizing treatment additives along with HCl. The new in-situ gelled acid system has low viscosity at surface making it easy to pump. With increase in the temperature and as the acid spends there is a viscosity increase. The viscosification and eventual gelation of the new system can be achieved as the acid reacts with a carbonate formation. As the acid further reacts and continues to spend, the gel demonstrates reduction of viscosity. This assists in a better cleanup post the acidizing treatment. Various experimental techniques were used to highlight the development of the nanoparticle-based acid diversion fluid. The gelation properties of the acid system, as a function of acid strength and temperature, are investigated. Static and dynamic gelation studies as a function of time, temperature and pH are reported. It is demonstrated that the viscosification property is a function of pH and the gelation occurs in a pH widow from 1 to 5 pH units. The gelation performance of the new system is evaluated at temperatures up to 300°F. The effect of different types of surface modification chemistries on the gelation properties is investigated. It is also shown that the gelation and viscosity reduction is entirely a pH dependent phenomenon and does not require any additional breaker chemistry; and therefore provides more control over the system performance. The new gelled acid system overcomes the inherent challenges faced by conventional in-situ crosslinked gelled acid systems; as it is based upon nanoparticles making it less prone to formation damage as compared to a crosslinked polymer-based system.


2022 ◽  
Author(s):  
Rajendra A. Kalgaonkar ◽  
Qasim Sahu ◽  
Nour Baqader

Abstract Gelled acid systems based upon gelation of hydrochloric acid (HCl) are widely used in in both matrix acidizing and fracture acidizing treatments to prevent acidizing fluid leak-off into high permeable zones of a reservoir. The gelled up fluid system helps retard the acid reaction to allow deeper acid penetration for hydrocarbon productivity enhancement. The in-situ gelation is typically achieved by using crosslinked polymers with the acid. Conventional in-situ crosslinked gelled acid systems are made up of polyacrylamide gelling agent, iron based crosslinker and a breaker chemical in addition to other additives, with the acid as the base fluid. However, the polymer-based systems can lead to damaging the formation due to a variety of reasons including unbroken polymer residue. Additionally, the iron-based crosslinker systems can lead to scaling, precipitation and or sludge formation after the acid reacts with the formation, resulting in formation damage and lowering of hydrocarbon productivity. In this paper we showcase a new nanoparticles based gelled acid system that overcomes the inherent challenges faced by conventional in-situ crosslinked gelled acid systems. The new system can work in 5 to 20 % HCl up to 300°F. The new system does not contain any polymer or iron based crosslinker that can potentially damage the formation. It comprises nanoparticles, a gelation activator, acidizing treatment additives along with HCl. The new in-situ gelled acid system has low viscosity at surface making it easy to pump. It gels up at elevated temperatures and pH of 1 to 4, which helps with diverting the tail end acid to tighter or damaged zones of the formation. We demonstrate that the viscosification and eventual gelation of the new system can be achieved as the acid reacts with a carbonate formation and the pH rises above 1. As the acid further reacts and continues to spend there by increasing the pH beyond 4, the gel demonstrates reduction of viscosity. This assists in a better cleanup post the acidizing treatment. Various experimental techniques were used to showcase the development of the nanoparticle based acid diversion fluid. Static and dynamic gelation studies as a function of time, temperature and pH are reported. The gelation performance of the new system was evaluated at temperatures up to 300°F and discussed in the paper. Comparative performance of different types of gelation activators on the gelation profile of the nanoparticles is evaluated. It is also shown that the gelation and viscosity reduction is entirely a pH dependent phenomenon and does not require any additional breaker chemistry, and therefore provides more control over the system performance. The novelty of the new gelled acid system is that it is based upon nanoparticles making it less prone to formation damage as compared to a crosslinked polymer based system.


2021 ◽  
Vol 63 (7) ◽  
pp. 630-638
Author(s):  
Mustafa Kaptanoglu ◽  
Mehmet Eroglu

Abstract In the study for this contribution, production of in situ synthesized TiB2 particles in iron-based composite coatings using four different submerged arc welding powders (fluxes) containing increasing amounts of ferrotitanium and ferroboron with S1 welding wire, were targeted. For this purpose, coating deposition was carried out to improve the hardness and wear properties of the AISI 1020 steel surfaces using hybrid submerged arc welding. In hybrid submerged arc welding, the welding pool is protected by both welding powders and an argon gas atmosphere. To examine the composite coatings, visual, chemical, microstructural analyses and hardness and wear tests were carried out. With the use of increasing amounts of ferrotitanium and ferroboron in the welding powders, it was observed that the microstructure of the coatings changed in terms of TiB2 particle geometries such as rectangular and hexagonal; volume fractions of TiB2 particles in the coating microstructures increased; hardness values of coatings were enhanced from 34 HRC to 41 HRC; the wear resistance of the coatings improved, and worn surface images of the coatings caused by the counter body changed from continuous with deep scratches to discontinuous with fine scratches and crater cavities.


2014 ◽  
Vol 7 (3) ◽  
pp. 1110 ◽  
Author(s):  
Aravamuthan Sundar Rajan ◽  
Srinivasan Sampath ◽  
Ashok Kumar Shukla
Keyword(s):  

2020 ◽  
Author(s):  
Barbara Souza ◽  
Jin-Chong Tan

We report two solvent-free mechanochemical methods to achieve one‑pot encapsulation of anti-cancer drug 5‑Fluorouracil (5‑FU) in the iron-based MIL‑100 metal-organic framework (MOF). We compare the structural and physicochemical properties of drug@MIL‑100 systems derived from <i>in situ </i>manual and vortex grinding, where the former exhibits a slower drug release due to stronger guest-host interactions.


2021 ◽  
pp. 73-122
Author(s):  
Jose Daniel Biasoli de Mello ◽  
Cristiano Binder ◽  
Sonia Maria Hickel Probst ◽  
Aloisio Nelmo Klein
Keyword(s):  

Metals ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 554
Author(s):  
Fehmi Nair ◽  
Mustafa Hamamcı

The objective of this study is to investigate the impact behavior of iron-based composites reinforced with boron carbide (B4C) particles and in-situ synthesized iron borides (Fe2B/FeB). The composite specimens (Fe/B4C) were fabricated by hot-pressing under a pressure of 250 MPa at 500 °C, and sintered at a temperature of 1000 °C. The effects of the reinforcement ratio on the formation of in-situ borides and impact behavior were investigated by means of different volume fractions of B4C inside the iron matrix: 0% (un-reinforced), 5%, 10%, 20%, and 30%. Drop-weight impact tests were performed by an instrumented Charpy impactor on reinforced and un-reinforced test specimens. The results of the impact tests were supported with microstructural and fractographical analysis. As a result of in-situ reactions between the Fe matrix and B4C particles, Fe2B phases were formed in the iron matrix. The iron borides, formed in the iron matrix during sintering, heavily affected the hardness and the morphology of the fractured surface. Due to the high amount of B4C (over 10%), porosity played a major role in decreasing the contact forces and fracture energy. The results showed that the in-situ synthesized iron boride phases affect the impact properties of the Fe/B4C composites.


RSC Advances ◽  
2019 ◽  
Vol 9 (36) ◽  
pp. 20687-20697
Author(s):  
Dajun Zhai ◽  
Yue Shui ◽  
Keqin Feng ◽  
Yanyan Zhang

In this work, we prepared an iron-based frictional material from vanadium-bearing titanomagnetite concentrates by in situ carbothermic reaction with improved tribological properties.


2018 ◽  
Vol 1 (1) ◽  
Author(s):  
Chuande Huang ◽  
Jian Wu ◽  
You-Tao Chen ◽  
Ming Tian ◽  
Alexandre I. Rykov ◽  
...  

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