Blast from the Past, Solving Severe Congealed Oil Problems by Combining Existing Solutions

2021 ◽  
Author(s):  
Tirza Hahijary ◽  
Aditya Yudha Kusuma ◽  
John Rizal Jenie
Keyword(s):  
High Pressure ◽  
Oil And Gas ◽  
Mechanical Damage ◽  
Oil And Gas Industry ◽  
Hot Water ◽  
High Rate ◽  
Fluid Mixture ◽  
Well Production ◽  
Coiled Tubing ◽  
Mechanical Devices

Abstract A mature field in central Sumatra, Indonesia, has been producing heavy oil for decades, and it has shown decreased production. The ESP, as the main lifting method, needs to be replaced more frequently due to mechanical damage by congealed oil. Many wells in that field were forced to be deactivated because of congealed oil plugging along the wellbore. The conventional method to tackle this issue is to pump hot water. This practice however did not give sustainable results after the treatment. The remedy of coiled tubing (CT) well cleanout with a wash nozzle has also not been considered successful because the congealed oil is too hard to penetrate. Furthermore, using mechanical devices such as CT milling tools has not been effective because the deposits stick to the mill. Considering the low-production-rate wells, high-rate fluid injection was proposed to meet cost criteria. Although the well was able to produce afterwards, production kept declining due to the production of congealed oil from the formation. A combination of high-pressure jetting tool and organic dissolver fluid was proposed as an alternative method to break the congealed oil. The method uses kinetic energy from the jetting tool to shatter the solidified oil by pumping brine. Afterwards, a fluid mixture composed of organic dissolver and additive is pumped to dissolve the remaining congealed oil. Following the treatments, the pilot well showed significant improvements. The treatment successfully revived well production after the well had stopped producing for more than 3 months. The flowback tank was filled with as much as 10-in.-deep broken oil residue. Such a solid removal has not been accomplished with any other technique. The well has been producing for more than 10 months without any pump issues, and production continues to increase. Another three well candidates with low productivity issues were treated with the same technique. All the wells delivered good results. If, in the future, the congealed oil accumulates again, high-pressure jetting and organic dissolver will be the first method used for remediation. All the wells treated with this approach have been producing significantly more than those treated using any other technique, well beyond the target set by the operator. This study discusses the benefits of combining the techniques of high-pressure jetting, organic dissolver, and high-rate injection to overcome severe congealed oil problems that impair well production. Details the approach are provided, and its effectiveness is compared to other former attempts to solve the congealed oil problem. This case also illustrates the importance of maintaining well interventions to improve production while meeting the cost criteria in this challenging time in the oil and gas industry.

scholarly journals EVOLUTION OF THE QUALITY OF HIGH-PRESSURE VALVES DURING THE PERIOD OF THEIR INTENSIVE DEVELOPMENT

2021 ◽  
Vol 05 (01) ◽  
pp. 04-10
Author(s):  
Sabir Babaev ◽  
Ibrahim Habibov ◽  
Zohra Abiyeva
Keyword(s):  
High Pressure ◽  
Oil And Gas ◽  
Oil And Gas Industry ◽  
Machine Building ◽  
High Rate ◽  
Performance Criteria ◽  
Gas Industry ◽  
Evolution Of Technology ◽  
Intensive Development

Prospects for the further development of the oil and gas industry are mainly associated with the development and commissioning of high-rate fields. In this regard, the production of more economical and durable equipment by machine-building enterprises, an increase in the level of its reliability and competitiveness, as well as further improvement of technological production processes, is of paramount importance. The evolution of technology in a broad sense is a representation of changes in designs, manufacturing technology, their direction and patterns. In this case, a certain state of any class of TC is considered as a result of long-term changes in its previous state; transition from existing and applied in practice vehicles to new models that differ from previous designs. These transitions, as a rule, are associated with the improvement of any performance criteria or quality indicators of the vehicle and are progressive in nature. The work is devoted to the study of the evolution of the quality of high-pressure valves during the period of their intensive development. Keywords: technical system, evolution of technology, high-pressure valves, shut-off devices, gate.

New Well Intervention Means as an Answer to Offshore Minimalist Platform Concept: A Breakthrough from Mahakam, Indonesia

2021 ◽  
Author(s):  
Risal Rahman ◽  
Reyhan Hidayat ◽  
Pratika Siamsyah Kurniawati ◽  
Rantoe Marindha ◽  
Gerardus Putra Pancawisna ◽  
...  
Keyword(s):  
Oil And Gas ◽  
Cost Optimization ◽  
Oil And Gas Industry ◽  
Project Planning ◽  
Gas Industry ◽  
Safety Issues ◽  
Coiled Tubing ◽  
Remote Operation ◽  
Innovation And Technology ◽  
Hazardous Zone

Abstract Nowadays oil and gas industry are encouraging the independents and majors to take a fresh look at the technology and concepts required to develop marginal shallow water fields using a minimal platform approach. Innovation on well intervention means (lighter, smaller and less footprint) that fit for Offshore Minimalist Platform (OMP) is needed, including optimizing time and cost during well intervention activities in OMP. To achieve the objectives, well intervention innovation and technology are the main focuses. Intervention activities commonly done on campaign basis with several units (slickline, wireline, coiled tubing, testing) shall be integrated in a safe manner. The approach of integration shall signify these points:Identifying potential jobs in OMP to be done by well intervention methodsIdentifying necessary well intervention means and methods to support the jobs (combo unit, micro coil, hazardous zone redefinition, remote operation)Creating project planning and schedulingPerforming site visit and risk assessmentImplementation and operational executionEvaluation of overall project execution result The following results were obtained after the integration performed:No major safety issues during operationExemplary method and risk assessment for well intervention activities which can be applied for next campaignsTrials on well intervention new units and method (combo unit, micro coil, hazardous zone redefinition, remote operation), were safely performed with some optimization100% success ratio60% on supply boat arrangement35% efficiency in N2 consumption for CT operation45% efficiency in diesel consumption20% - 40% efficiency in Rig Up Time28% less in Job Cost compared to conventional unit These innovations are proven as reliable method to answer OMP challenges with main advantages on footprint and cost optimization. Through this paper, we would like to share lucrative well intervention breakthrough and innovation in OMP with measurable milestones.

Applied Mechanics Problems in the Oil and Gas Industry

1986 ◽  
Vol 39 (11) ◽  
pp. 1687-1696 ◽  
Author(s):  
Jean-Claude Roegiers
Keyword(s):  
Oil And Gas ◽  
Petroleum Industry ◽  
Oil Industry ◽  
Oil And Gas Industry ◽  
Production Equipment ◽  
Paper Briefly ◽  
Research Activity ◽  
Gas Industry ◽  
Well Production ◽  
Current Research Activity

The petroleum industry offers a broad spectrum of problems that falls within the domain of expertise of mechanical engineers. These problems range from the design of well production equipment to the evaluation of formation responses to production and stimulation. This paper briefly describes various aspects and related difficulties with which the oil industry has to deal, from the time the well is spudded until the field is abandoned. It attempts to delineate the problems, to outline the approaches presently used, and to discuss areas where additional research is needed. Areas of current research activity also are described; whenever appropriate, typical or pertinent case histories are used to illustrate a point.

Maximum Drag Reduction Asymptote of Polymeric Fluid Flow in Coiled Tubing

2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Subhash N. Shah ◽  
Yunxu Zhou
Keyword(s):  
Drag Reduction ◽  
Oil And Gas ◽  
Guar Gum ◽  
Oil And Gas Industry ◽  
Flow Loop ◽  
Polymeric Fluids ◽  
Curvature Ratio ◽  
Coiled Tubing ◽  
Industry Applications ◽  
Maximum Drag Reduction

This study experimentally investigates the drag reduction characteristics of the most commonly used polymer fluids in coiled tubing applications. The flow loop employed consists of 12.7mm straight and coiled tubing sections. The curvature ratio (a∕R, where a and R are the radii of the tubing and the reel drum, respectively) investigated is from 0.01 to 0.076, which covers the typical curvature ratio range encountered in the oil and gas industry applications. Fluids tested include xanthan gum, guar gum, and hydroxypropyl guar at various polymer concentrations. It is found that the drag reduction in coiled tubing is significantly lower than that in straight tubing, probably due to the effect of secondary flow in curved geometry. The onset of drag reduction is also found to be delayed as the curvature ratio was increased. A correlation for the maximum drag reduction (MDR) asymptote in coiled tubing is developed. When the curvature ratio is set to zero, the new correlation reduces to the well-known Virk’s MDR asymptote for dilute polymer solutions in straight pipes. A new drag reduction envelope is proposed for the analysis of drag reduction behavior of polymeric fluids in coiled tubing. Application of the new drag reduction envelope is also discussed.

Three-Phase Flow Profile Determination of A Horizontal Well in Offshore by Tracer Technology

2021 ◽  
Author(s):  
Alexander Katashov ◽  
Igor Novikov ◽  
Evgeny Malyavko ◽  
Nadir Husein
Keyword(s):  
Oil And Gas ◽  
Horizontal Wells ◽  
Oil And Gas Industry ◽  
World Market ◽  
Dynamic Mode ◽  
Flow Profile ◽  
Offshore Platforms ◽  
Field Development ◽  
Coiled Tubing ◽  
Three Phase

Abstract Over the past few years, the oil and gas industry has faced a situation of high fluctuations in hydrocarbon prices on the world market. In addition, the trend for the depletion of traditional hydrocarbon reservoirs and the search for new effective solutions for the management and control of field development using horizontal and multilateral wells is still relevant. The most common method for horizontal wells testing is production logging tools (PLT) on coiled tubing (CT) or downhole tractor, which is associated with HSE risks and high cost, especially on offshore platforms, which limits the widespread use of this technology. The solution without such risks is the method of marker well monitoring, which allows obtaining information about the profile and composition of the inflow in a dynamic mode in horizontal wells without well intervention. There are several types of tracer (marker) carriers and today we will consider an approach to placing marker monitoring systems as part of a completion for three-phase oil, water and gas monitoring.

Wet Compression: Performance Test of a 3D Impeller and Validation of Predictive Model

2016 ◽  
Author(s):  
Veronica Ferrara ◽  
Lars E. Bakken ◽  
Stefano Falomi ◽  
Giuseppe Sassanelli ◽  
Matteo Bertoneri ◽  
...  
Keyword(s):  
Performance Test ◽  
Oil And Gas ◽  
Dynamic Pressure ◽  
New Technology ◽  
Mechanical Damage ◽  
Oil And Gas Industry ◽  
Gas Industry ◽  
Compression Performance ◽  
Laboratory Setup ◽  
Wet Compression

In the last few years wet compression has received special attention from the oil and gas industry. Here, the development and implementation of new subsea solutions are important focus areas to increase production and recovery from existing fields. This new technology will contribute to exploitation of small and remote fields and access in very deep water. In this regard liquid tolerance represents a viable option to reduce the cost of a subsea compression station bringing considerable simplification to the subsea process itself. However, the industry may experience some drawbacks: the various levels of liquid presence may create operational risk for traditional compressors; the liquid may cause mechanical damage because of erosion and corrosion of the internal units and the compressor performance might be affected too. The experimental investigation conducted in the study considers dry and wet conditions in a laboratory setup to understand how the presence of liquid influences the stage performance. The test campaign has been carried out at the Norwegian University of Science and Technology, NTNU, in Trondheim, to assess the performance and operating range of a tridimensional impeller when processing a mixture of gas and liquid phases. Experimental results allowed validating the OEM internal prediction code for compressors’ performance in wet conditions. Finally, the effect of liquid on machine operability has been assessed through a left-limit investigation by means of dynamic pressure probes readings in order to evaluate the stall/surge behaviour for different values of liquid mass fraction.

Coiled tubing drilling for unconventional reservoirs: the importance of cuttings transport in directional drilling

2014 ◽  
Vol 54 (1) ◽  
pp. 329
Author(s):  
Mohammadreza Kamyab ◽  
Nelson Chin ◽  
Vamegh Rasouli ◽  
Soren Soe ◽  
Swapan Mandal
Keyword(s):  
Rheological Properties ◽  
Oil And Gas ◽  
Fluid Velocity ◽  
Oil And Gas Industry ◽  
Unconventional Reservoirs ◽  
Directional Drilling ◽  
Flow Loop ◽  
Cuttings Transport ◽  
Cleaning Efficiency ◽  
Coiled Tubing

Coiled tubing (CT) technology has long been used in the oil and gas industry for workover and stimulation applications; however, the application of this technology for drilling operations has also been used more recently. Faster tripping, less operational time, continuous and safer operation, and the requirement for fewer crew members are some of the advantages that make CT a good technique for drilling specially deviated wells, in particular, in unconventional reservoirs for the purpose of improved recovery. Cuttings transport in deviated and horizontal wells is one of the challenges in directional drilling as it is influenced by different parameters including fluid velocity, density and rheological properties, as well as hole deviation angle, annulus geometry and particle sizes. To understand the transportation of the cuttings in the annulus space, therefore, it is useful to perform physical simulations. In this study the effect of wellbore angle and fluid rheological properties were investigated physically using a flow loop that has been developed recently for this purpose. The minimum transportation velocity was measured at different angles and an analysis was performed to study the fluid carrying capacity and hole cleaning efficiency. The results indicated how the change in wellbore angle could change the cuttings transport efficiency.

scholarly journals Multiphase Flow Effects in a Horizontal Oil and Gas Separator

Energies ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 2116 ◽  
Author(s):  
Michael Frank ◽  
Robin Kamenicky ◽  
Dimitris Drikakis ◽  
Lee Thomas ◽  
Hans Ledin ◽  
...  
Keyword(s):  
Oil And Gas ◽  
Petroleum Industry ◽  
Oil And Gas Industry ◽  
Fluid Mixture ◽  
Gas Industry ◽  
Liquid Phases ◽  
Industry Applications ◽  
Computational Fluid Dynamics Cfd ◽  
Gas Separator ◽  
Flow Effects

An oil and gas separator is a device used in the petroleum industry to separate a fluid mixture into its gaseous and liquid phases. A computational fluid dynamics (CFD) study aiming to identify key design features for optimising the performance of the device, is presented. A multiphase turbulent model is employed to simulate the flow through the separator and identify flow patterns that can impinge on or improve its performance. To verify our assumptions, we consider three different geometries. Recommendations for the design of more cost- and energy-effective separators, are provided. The results are also relevant to broader oil and gas industry applications, as well as applications involving stratified flows through channels.

Development and Application of a New Style Low Dosage Hydrate Inhibitors

2014 ◽  
Author(s):  
Weixin Pang ◽  
Qingping Li ◽  
Fujie Sun
Keyword(s):  
High Pressure ◽  
Low Temperature ◽  
South China Sea ◽  
Field Test ◽  
Oil And Gas ◽  
Hydrate Formation ◽  
Oil And Gas Industry ◽  
Gas Industry ◽  
Effective Technology ◽  
Low Dosage

The hydrate is an important issue that the flow assurance has to face in the oil and gas industry, especially in the deepwater area. With high pressure and low temperature, the hydrate formation is easily happened and leads to plug in the pipeline. In addition to the traditional thermodynamic inhibitor, the low dosage hydrate inhibitors (LDHI) has been increasing used as a costly effective technology for gas hydrate control. The LDHI include kinetic hydrate inhibitor (KHI) and anti-agglomerant (AA), the former can inhibit the hydrate formation in the pipeline, and the latter can prevent the agglomeration and plug of hydrate particles. According to the properties of oil and gas of South China Sea, a new KHI and AA were developed, a field test of the KHI has been undertaken and the results indicate that it can prevent the hydrate formation and plug in the pipeline well, the lab evaluation of the developed AA is in progress and the field test will be performed by the next year.

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