Rotary Fatigue Testing Device for Determining Drilling Fluid Compatibility in A Pdm Stator

2021 ◽  
Author(s):  
Jonathan McCalip ◽  
Bob Bohmer ◽  
Dustin Daechsel ◽  
Andrea Zovko

Abstract The purpose of this study was to evolve the understanding between mud motor power section reliability and oil-based drilling fluid chemistry, using novel laboratory data recorded from a proprietary test apparatus and instrumentation. The underlying objective is driven by operator's desire to maximize drilling performance by extending the operating envelope of the PDM/drilling fluid system, beyond what is possible using legacy ASTM immersion testing. This paper describes a new test method and machine, intended to complement currently existing test methodologies, that incorporates multiple interplaying downhole conditions. Twelve fluids were analyzed using the novel test machine and the results compared to data obtained from conventional ASTM immersion testing; The fluids varied with respect to base oil type, as well as concentrations of emulsifier, and wetting agent. The goal of testing was to determine if positive displacement motor (PDMs) elastomer failure mechanisms (abrasion, cracking, chunking) could be replicated in a controlled environment, and if doing so could improve the data and understanding of its lifespan in a PDM. The result of testing provided evidence of two and three body abrasion, compression set, chunking, and chemical swell. It was found that concentrations of additives, as well as base oil type significantly affect runtime in the novel test machine, even if the differences in conventional testing were inconclusive. The novel test machine demonstrated that concentrations of key additives, as well as base oil type significantly affect elastomer runtime, even if conventional testing showed inconclusive results.

2019 ◽  
Vol 10 (1) ◽  
pp. 10 ◽  
Author(s):  
Jose Sainz-Aja ◽  
Carlos Thomas ◽  
Juan A. Polanco ◽  
Isidro Carrascal

Concrete fatigue behaviour has not been extensively studied, in part because of the difficulty and cost. Some concrete elements subjected to this type of load include the railway superstructure of sleepers or slab track, bridges for both road and rail traffic and the foundations of wind turbine towers or offshore structures. In order to address fatigue problems, a methodology was proposed that reduces the lengthy testing time and high cost by increasing the test frequency up to the resonance frequency of the set formed by the specimen and the test machine. After comparing this test method with conventional frequency tests, it was found that tests performed at a high frequency (90 ± 5 Hz) were more conservative than those performed at a moderate frequency (10 Hz); this effect was magnified in those concretes with recycled aggregates coming from crushed concrete (RC-S). In addition, it was found that the resonance frequency of the specimen–test machine set was a parameter capable of identifying whether the specimen was close to failure.


2020 ◽  
Vol 10 (1) ◽  
pp. 394-400 ◽  
Author(s):  
I. M. W. Ekaputra ◽  
Rando Tungga Dewa ◽  
Gunawan Dwi Haryadi ◽  
Seon Jin Kim

AbstractThis paper presents the reliability estimation of fatigue strength of the material used for crank throw components. The material used for crank throw components is forged S34MnV steel and subsequently heat-treated by normalising and tempering. High cycle fatigue testing under fully reversed cycling (R = −1) was performed to determine the fatigue limit of the material. The staircase test method is used to obtain accurate values of the mean fatigue limit stress until a number of cycles up to 1E7 cycles. Subsequently, the fatigue test results depend strongly on the stress step and are evaluated by the Dixon-Mood formula. The values of mean fatigue strength and standard deviation predicted by the staircase method are 282 MPa and 10.6MPa, respectively. Finally, the reliability of the design fatigue strength in some selected probability of failure is calculated. Results indicate that the fatigue strength determined from accelerated staircase test is consistent with conventional fatigue testing. Furthermore, the proposed method can be applied for the determination of fatigue strength and standard deviation for design optimisation of S34MnV steel.


2021 ◽  
Vol 73 (05) ◽  
pp. 63-64
Author(s):  
Chris Carpenter

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 203147, “Investigating Hole-Cleaning Fibers’ Mechanism To Improve Cutting Carrying Capacity and Comparing Their Effectiveness With Common Polymeric Pills,” by Mohammad Saeed Karimi Rad, Mojtaba Kalhor Mohammadi, SPE, and Kourosh Tahmasbi Nowtarki, International Drilling Fluids, prepared for the 2020 Abu Dhabi International Petroleum Exhibition and Conference, Abu Dhabi, held virtually 9–12 November. The paper has not been peer reviewed. Hole cleaning in deviated wells is more challenging than in vertical wells because of the boycott effect or the eccentricity of the drillpipe. Poor hole cleaning can result in problems such as borehole packoff or excessive equivalent circulating density. The complete paper investigates a specialized fibrous material (Fiber 1) for hole-cleaning characteristics. The primary goal is to identify significant mechanisms of hole-cleaning fibers and their merits compared with polymeric high-viscosity pills. Hole-Cleaning Indices Based on a review of the literature, most effective parameters regarding hole cleaning in different well types were investigated. These parameters can be classified into the following five categories: - Well design (e.g., hole angle, drillpipe eccentricity, well trajectory) - Drilling-fluid properties (e.g., gel strength, mud weight) - Formation properties (e.g., lithology, cutting specific gravity, cuttings size and shape) - Hydraulic optimizations (e.g., flow regime, nozzle size, number of nozzles) - Drilling practices (e.g., drillpipe rotation speed, wellbore tortuosity, bit type, rate of penetration, pump rate) In this research, rheological parameters and parameters of the Herschel-Bulkley rheological model are considered to be optimization inputs to increase hole-cleaning efficiency of commonly used pills in drilling operations. The complete paper offers a detailed discussion of both the importance of flow regime and the role of the Herschel-Bulkley rheological model in reaching a better prognosis of drilling-fluid behavior at low shear rates. The properties of the fibrous hole-cleaning agent used in the complete paper are provided in Table 1. Test Method Two series of tests were performed. The medium of the first series is drilling water, with the goal of evaluating the efficiency of Fiber 1 in fresh pills. The second series of tests was per-formed with a simple polymeric mud as a medium common in drilling operations. Formulations and rheological properties of both test series are provided in Tables 4 and 5 of the complete paper, respectively.


Author(s):  
Jan David Ytrehus ◽  
Ali Taghipour ◽  
Sneha Sayindla ◽  
Bjørnar Lund ◽  
Benjamin Werner ◽  
...  

One important requirement for a drilling fluid is the ability to transport the cuttings out of the borehole. Improved hole cleaning is a key to solve several challenges in the drilling industry and will allow both longer wells and improved quality of well construction. It has been observed, however, that drilling fluids with similar properties according to the API standard can have significantly different behavior with respect to hole cleaning performance. The reasons for this are not fully understood. This paper presents results from flow loop laboratory tests without and with injected cuttings size particles using a base oil and a commercial oil based drilling fluid. The results demonstrate the importance of the rheological properties of the fluids for the hole cleaning performance. A thorough investigation of the viscoelastic properties of the fluids was performed with a Fann viscometer and a Paar-Physica rheometer, and was used to interpret the results from the flow loop experiments. Improved understanding of the fluid properties relevant to hole cleaning performance will help develop better models of wellbore hydraulics used in planning of well operations. Eventually this may lead to higher ROP with water based drilling fluids as obtained with oil based drilling fluids. This may ease cuttings handling in many operations and thereby significantly reduce the drilling cost using (normally) more environmentally friendly fluids. The experiments have been conducted as part of an industry-sponsored research project where understanding the hole cleaning performance of various oil and water based drilling fluids is the aim. The experiments have been performed under realistic conditions. The flow loop includes a 10 meter long test section with 2″ OD freely rotating drillstring inside a 4″ ID wellbore made of concrete. Sand particles were injected while circulating the drilling fluid through the test section in horizontal position.


Author(s):  
Zonghao Zhao ◽  
Jiajia Xie ◽  
Ming Yin ◽  
Yun Yang ◽  
Hongliang He ◽  
...  

AbstractThe outbreak of the novel coronavirus disease 2019 (COVID-19) infection began in December 2019 in Wuhan, and rapidly spread to many provinces in China. The number of cases has increased markedly in Anhui, but information on the clinical characteristics of patients is limited. We reported 75 patients with COVID-19 in the First Affiliated Hospital of USTC from Jan 21 to Feb 16, 2020, Hefei, Anhui Province, China. COVID-19 infection was confirmed by real-time RT-PCR of respiratory nasopharyngeal swab samples. Epidemiological, clinical and laboratory data were collected and analyzed. Of the 75 patients with COVID-19, 61 (81.33%) had a direct or indirect exposure history to Wuhan. Common symptoms at onset included fever (66 [88.0%] of 75 patients) and dry cough (62 [82.67%]). Of the patients without fever, cough could be the only or primary symptom. The most prominent laboratory abnormalities were lymphopenia, decreased percentage of lymphocytes (LYM%), decreased CD4+ and CD8+ T cell counts, elevated C-reactive protein (CRP) and lactate dehydrogenase (LDH). Patients with elevated interleukin 6 (IL-6) showed significant decreases in the LYM%, CD4+ and CD8+ T cell counts. Besides, the percentage of neutrophils, CRP, LDH and Procalcitonin levels increased significantly. We concluded that COVID-19 could cause different degrees of hematological abnormalities and damage of internal organs. Hematological profiles including LYM, LDH, CRP and IL-6 could be indicators of diseases severity and evaluation of treatment effectiveness. Antiviral treatment requires a comprehensive and supportive approach. Further targeted therapy should be determined based on individual clinical manifestations and laboratory indicators.


2013 ◽  
Vol 740 ◽  
pp. 644-648
Author(s):  
Yun Fei Liu ◽  
Xue Jin Shen ◽  
Xiao Yang Chen

Based on the motion characteristics of mechanical oscillating parts, a wear test machine is developed with single drive biaxial rotational oscillating, which can effectively simulate multiaxial rotational oscillation of mechanical oscillating parts and take different kinds of friction couplings wear test. Based on this design, the tribological property of easy wearing material in mechanical oscillating parts is studied and corresponding sphere-block test method is established. Pilot test and demonstration are taken to evaluate the sphere-block test method from feasibility, practicality, reliability and economy aspects. The results are meeting test requirements of tribological property under the condition of composite motion.


2021 ◽  
Author(s):  
Rizwan Ahmed Khan ◽  
Mobeen Murtaza ◽  
Hafiz Mudaser Ahmad ◽  
Abdulazeez Abdulraheem ◽  
Muhammad Shahzad Kamal ◽  
...  

Abstract In the last decade, hydrophilic Ionic liquids have been emerged as an additive in drilling fluids for clay swelling inhibition. However, the application of hydrophobic Ionic liquids as a clay swelling inhibitor have not been investigated. In this study, the combination of hydrophobic Ionic liquids and Gemini surfactant were studied to evaluate the inhibition performance. The novel combination of hydrophobic ionic liquid (Trihexyltetradecyl phosphonium bis(2,4,4-trimethyl pentyl) phosphinate) and cationic gemini surfactant (GB) was prepared by mixing various concentrations of both chemicals and then preparing water based drilling fluid using other drilling fluid additives such as rheological modifier, filtration control agent, and pH control agent. The wettability of sodium bentonite was determined by contact angle with different concentrations of combined solution. Some other experiments such as linear swelling, capillary suction test (CST) and bentonite swell index were performed to study the inhibition performance of ionic liquid. Different concentrations of novel combined ionic liquid and gemini surfactant were used to prepare the drilling fluids ranging from (0.1 to 0.5 wt.%), and their performances were compared with the base drilling fluid. The wettability results showed that novel drilling fluid having 0.1% Tpb-P - 0.5% GB wt.% concentration has a maximum contact angle indicating the highly hydrophobic surface. The linear swelling was evaluated over the time of 24 hours, and least swelling of bentonite was noticed with 0.1% Tpb-P - 0.5% GB wt.% combined solution compared to linear swelling in deionized water. Furthermore, the results of CST also suggested the improved performance of novel solution at 0.1% Tpb-P - 0.1% GB concentration. The novel combination The novel combination of hydrophobic ionic liquids and gemini surfactant has been used to formulate the drilling fluid for high temperature applications to modify the wettability and hydration properties of clay. The use of novel combined ionic liquid and gemini surfactant improves the borehole stability by adjusting the clay surface and resulted in upgraded wellbore stability.


2020 ◽  
Vol 120 (06) ◽  
pp. 949-956 ◽  
Author(s):  
Francesco Violi ◽  
Daniele Pastori ◽  
Roberto Cangemi ◽  
Pasquale Pignatelli ◽  
Lorenzo Loffredo

AbstractThe novel coronavirus 2019 (COVID-19) is clinically characterized by severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2), which is responsible for a high number of patients needing mechanical ventilation or intensive care units treatment and for the elevated mortality risk. A link between COVID-19 and multiorgan failure may be dependent on the fact that most COVID-19 patients are complicated by pneumonia, which is known to be associated with early changes of clotting and platelet activation and artery dysfunction; these changes may implicate in thrombotic-related events such as myocardial infarction and ischemic stroke. Recent data showed that myocardial injury compatible with coronary ischemia may be detectable in SARS-CoV-2 patients and laboratory data exploring clotting system suggest the presence of a hypercoagulation state. Thus, we performed a systematic review of COVID-19 literature reporting measures of clotting activation to assess if changes are detectable in this setting and their relationship with clinical severity. Furthermore, we discussed the biologic plausibility of the thrombotic risk in SARS-CoV-2 and the potential use of an antithrombotic treatment.


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