Experimental Test Setup for Deoiling Hydrocyclones Using Conventional Pressure Drop Ratio Control

2022 ◽  
pp. 1-13
Author(s):  
Mishiga Vallabhan K. G. ◽  
Marcin Dudek ◽  
Christian Holden

Summary Produced water is a major challenge in the oil and gas industry, especially with the aging of oil fields. Proper treatment of produced water is important in reducing the environmental footprint of oil and gas production. On offshore platforms, hydrocyclones are commonly used for produced-water treatment. However, maintaining the efficiency of hydrocyclones subjected to plant disturbances is a difficult task owing to their compact nature. This paper describes a new experimental test rig built at the Department of Mechanical and Industrial Engineering at the Norwegian University of Science and Technology for testing industrial-scale hydrocyclones. The test setup can emulate first-stage separation and create plant disturbances, such as changes in flow rate, oil concentration, and oil droplet distribution at the inlet of the hydrocyclones. Also, the setup is capable of testing different control algorithms, which helps to maintain the efficiency of hydrocyclones in the presence of such disturbances. The test rig is equipped with various instruments that can monitor such parameters as pressure, flow, temperature, and oil concentration. A typical pressure drop ratio (PDR) control scheme for hydrocyclones is tested in the test rig, which can control the disturbances in the inflow rate. The PDR control scheme does not detect disturbances in the inlet oil concentration and changes in droplet distribution, and these scenarios are shown experimentally in this paper.

2021 ◽  
Author(s):  
Basil Ogbunude ◽  
Aniekan Obot ◽  
Abdul-Wahab Sa'ad ◽  
Sunday Maxwell-Amgbaduba ◽  
Etta Agbor ◽  
...  

Abstract Often, the production of oil and gas from underground reservoirs is accompanied by produced water which generally increases with time for a matured field, attributable to natural water encroachment, bottom water ingress, coning effect due to higher production rates, channeling effects, etc. This trend poses a production challenge with respect to increased OPEX cost and environmental considerations of treatment/handling and disposal of the produced water considering the late life performance characterized by low reward margins. Hence, produced water management solutions that reduce OPEX cost is key to extending the field life whilst ensuring a positive cash flow for the asset. SK field is located in the Swamp Area of the Niger Delta, with a capacity of 1.1Bcf gas plant supplying gas to a nearby LNG plant. Oil and gas production from the field is evacuated via the liquid and gas trunk lines respectively. Due to the incessant tampering with oil delivery lines and environmental impact of spillage, the condensate is spiked through the gas trunk line to the LNG plant. Largely, the water/effluent contained in the tank is evacuated through the liquid line. Based on the availability of the liquid line (ca. 40%-60%), the produced water is a constraint to gas production with estimated tank endurance time (ca. 8 days at 500MMscfd). This leads to creaming of gas production and indeed gas deferments due to produced water management, making it difficult to meet the contractual supply obligation to the LNG plant. An interim solution adopted was to barge the produced water to the oil and gas export terminal, with an associated OPEX cost of ca. US$2Mln/month. Upon further review of an alternate barging option, this option was considered too expensive, inefficient and unsustainable with inherent HSSE exposure. Therefore, a produced water re-injection project was scoped and executed as a viable alternative to produced water management. This option was supported by the Regulators as a preferred option for produced water management for the industry.


2021 ◽  
pp. 24-27
Author(s):  
F.G. Hasanov ◽  
◽  
S.B. Bayramov ◽  
R.M. Hasanzade ◽  
A.B. Garayev ◽  
...  

The construction of middle oil-gathering facility, in which technological processes are managed in a closed medium is necessary for environmental protection to control highly corrosive medium in oil and gas production. Associated gas separated from the fluid in initial separation unit within middle oil-gathering facility enters gas-gathering point with low pressure, and the liquid - into the pig of oil, water and sand, which should be constructed from iron concrete for cleaning from mechanical impurities sediments and salt as well. The liquid charge from the separation unit and pig of oil, water and sand is based upon the law of communicating vessels. To supply long-life for reservoirs, the inner and outer walls should be covered with a special coating and additionally, electrochemical protection should be provided as well.


2020 ◽  
Vol 129 (4) ◽  
pp. 14-18
Author(s):  
L. A. Magadova ◽  
◽  
K. A. Poteshkina ◽  
V. D. Vlasova ◽  
M. S. Pilipenko ◽  
...  

The effect of carbon dioxide corrosion on the pipeline transport system and its protection methods are considered in this article. The corrosion inhibitors represented by imidazoline-based compositions and industrial samples of corrosion inhibitors are used as protective reagents, and the model of produced water saturated with carbon dioxide is used as an aggressive environment. The protective properties of inhibitors and the corrosion rate were evaluated by gravimetric analysis. The paper presents the results of the study of industrial samples and inhibitory compositions developed on the basis of the REC “Promyslovaya himiya”. According to the results of the work, a positive effect of additives of nonionic surfactants on the protective properties of inhibitors was noted.


Author(s):  
Pertiwi Andarani ◽  
Arya Rezagama

The exploration and production process of oil and its supporting operations always generates wasteas by-product. If they are uncontrolled, it might decrease the environmental quality. Thus, it isnecessary to manage and treat the waste in order to meet the regulation standard of quality andquantity. PT XYZ is an energy company, particularly oil and gas production, which its productionactivity generate a large amount of waste as well as produced water. Thus, PT XYZ must havefacilities or produced water handling plant which could minimize pollution caused by produced water.PT XYZ already has a system of produced water handling with recycling principle. After oil and waterseparation including water treating at Water Treating Plant (WTP), produced water will be used forsteam injection. This is the part of enhanced oil recovery by steam flooding in Duri Field. Besides,produced water could be used as backwash water at WTP, that is Oil Removal Filter (ORF) and WaterSoftener, which is called brine water. If the produced water and brine water is over load the capacity ofoil enhanced recovery injection, it might be disposed through injection to Disposal Well and there arecertain condition that produced water should be discharged into canal. The objective f this study is toanalyze the performance of a water treating plant in PT XYZ. Water Treating Plant is a facility fortreating produced water. Basically, WTP is on good condition and each unit has high efficiency forseparating oil and water (60-99%). Horizontal velocity at pit #A of API Separator was larger than thedesign criteria. In addition, Water Softeners have efficiency until 99% for the hardness.


2021 ◽  
Vol 73 (07) ◽  
pp. 7-8
Author(s):  
Pam Boschee

Drought conditions rated as “moderate or worse” affected 31 US states as of 8 June, as reported by the US National Integrated Drought Information System. Particularly dry are the West and Upper Midwest regions, relevant to the Permian and Bakken, respectively. While not a record-level drought, attention is turning to the Missouri River in North Dakota where streamflow levels are at low levels for this time of year—about 48% below the seasonal average. About 96% of the water in North Dakota’s rivers and streams flows through it, making it one of the main sources of fresh water for oil and gas production in the Bakken. In the extreme drought, water restrictions could come into play. Throughout the industry, recycling and reuse of frac and produced water have been studied, and where the chemical makeup of the frac or produced water is suitable for optimal and economical treatment, it has been implemented. However, Bakken production is typically associated with 1.0 to 1.5 bbl of produced water per barrel of oil (a water cut of approximately 50%). It is highly saline with total dissolved solids (TDS) ranging up to 350,000 mg/L (seawater is about 35,000, or 10 times less salty than Bakken brine). Treatment options for such high TDS levels are limited and often cost-prohibitive. The Bakken’s produced water volumes increased fourfold since 2008 to about 740 million bbl per year due to increasing volumes per well and increasing water cut. Produced water disposal volumes in the same period increased fivefold to about 680 million bbl per year. More than 95% of saltwater disposal (SWD) targets the Inyan Kara Formation, the lowermost sandstone interval of the Dakota Group. The increase in SWD volumes has resulted in localized areas of high pressure in the formation in geographic regions associated with high levels of oil and gas activity. This increased pressure affects the economics and risk associated with the drilling of new wells that now require additional intermediate casing strings (“Dakota Strings”), adding a cost of $300,000 to $700,000 per well. About 200 wells to date have been identified with additional casing strings, according to the Energy & Environmental Research Center (EERC). Faced with the challenges of high salinity in recycling/reuse of produced water, constraints on SWD injection, freshwater limitations, pressure regulation, and inflated drilling costs, a 2-year project was begun in January 2020 which may hold promise for greater use of the produced water. Participants in the $1.3-million project are EERC, Nuverra Environmental Solutions, and the US Department of Energy.


1989 ◽  
Vol 111 (3) ◽  
pp. 181-186 ◽  
Author(s):  
D. G. Wood

Multiphase schemes for oil and gas production systems are becoming more common as the development of marginal fields necessitates a reduction in capital costs. Prediction of flow regime within these pipelines and the characteristics of the flow, especially within the slugging regime, is required in order to design the pipeline and the downstream separation and processing facilities. Test rig studies have been carried out at BP’s Sunbury Research Centre on the effect of small changes in pipeline inclination on both the flow regime and the characteristics of slug flow. Results from tests on a 2-in. rig are quoted.


2020 ◽  
Vol 190 (2) ◽  
pp. 165-175
Author(s):  
Yasser Y Ebaid ◽  
Yasser Hassan ◽  
Wael M Elshemey

Abstract An oil and gas production facility in the western desert of Egypt was investigated for possible radiation risks due to the routine operation. Radium-226, Radium-228 and Potassium-40 were assessed in the soil samples collected from the adjacent soakaway pond. The average 226Ra, 228Ra and 40K activity concentrations were 881.0 ± 42.0, 966.0 ± 43.0 and 143.0 ± 8.0 Bq kg−1, respectively. Both 226Ra and 228Ra were above the world ranges, while 40K was within the world range. Water samples from the facilities effluent’s produced water showed elevated levels of both radium isotopes. The effective doses at three different points on the separator outer surfaces over the period between 1995 and 2014 were assessed. The maximum reading was 5.4 μSv h−1 on 2014. The time has significantly contributed to the enhancement of the effective dose readings. However, they are still within the expected range encountered in similar studies reported by International Atomic Energy Agency (IAEA).


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