scholarly journals Effect of Sintering Time on The Marginal and Internal Fit of Monolithic Zirconia Crowns Containing 3-4 Mol% Y2O3

Author(s):  
Yunus Emre Ozden ◽  
M.Baris Guncu ◽  
Guliz Aktas ◽  
Senay Canay

Abstract Background Short-time sintering may offer advantages including saving time and energy but there is limited evidence on the effect that altering sintering time has on the accuracy of monolithic zirconia crowns. The purpose of this in vitro study was to investigate the effect of shortened sintering time on the marginal and internal fit of 3Y-TZP (three mol% yttria-stabilized tetragonal zirconia polycrystal) and 4Y-TZP (four mol% yttria-stabilized tetragonal zirconia polycrystal) monolithic crowns. Methods Sixty monolithic zirconia crowns were fabricated for the maxillary first molar tooth on the prefabricated implant abutment. Groups were created according to the material composition: 3Y-TZP Generation 1 (alumina wt; ≤0.5%, < 15% cubic phase), 3Y-TZP Generation 2 (alumina wt; ≤0.05%, < 15% cubic phase) and 4Y-TZP (alumina wt; ≤0.05%, > 25% cubic phase). Two different sintering protocols were performed: same final sintering temperature (1500°C) and various rates of heating (10°C/min and 40°C/min), cooling down speed (-10°C/min and − 40°C/min), holding time (45 and 120 minutes), and total sintering time (approximately 2 and 7 hours, respectively). The marginal and internal fit of the crowns were determined using the silicone replica technique. Comparisons between groups and sintering times were analyzed using two-way ANOVA. Pairwise multiple comparisons were performed using the t-test (p < 0.05). Results The mean marginal gap values of 4Y-TZP zirconia revealed statistically significant increase for the speed sintering protocol (p < 0.0001), while no difference was observed between the sintering protocols for the mean marginal gap values of 3Y-TZP groups. Conclusions Although all groups showed clinically acceptable gap values (<120 µm), altering the sintering time had an effect on the marginal fit of the crowns manufactured from 4Y-TZP zirconia. Shortening the sintering time may lead to differences within clinically acceptable limits. The manufacturer's recommendations according to material composition should be implemented with care.

2020 ◽  
Vol 23 (1) ◽  
Author(s):  
Radwa Hamdy Aboelenen ◽  
Ashraf Mokhtar ◽  
Hanaa Zaghloul

Objective: To evaluate the marginal fit and microleakage of monolithic zirconia crowns cemented with bioactive cement (Ceramir) compared to that cemented with glass ionomer cement and to evaluate the effect of thermocycling on marginal fit. Materials and methods: Twenty sound human molar teeth were prepared to receive a monolithic zirconia crowns. Teeth were divided randomly into two equal groups according to the type of luting cement. Group I: glass ionomer cement and group II: Ceramir cement. After cementation, the vertical marginal gap was assessed by using stereomicroscope before and after thermocycling. Twenty equidistant measurement points were taken for each crown. Leakage assessment was carried out using Fuchsin dye penetration followed by digital photography under a stereomicroscope. Data were analyzed by Mann-Whitney U test to compare between the two luting cements. Wilcoxon signed-rank test was used to evaluate the effect of thermocycling on the marginal fit (P ≤ 0.05)
Results: Whether before or after thermocycling, the results showed no significant difference between the marginal gap values of the two tested groups. For both groups, there was a significant increase in marginal gap values after thermocycling. Also, there was no significant difference between leakage scores of the two tested groups. Conclusions: Similarity in the physical properties and chemical composition of the two cements result in a non- significant effect on the vertical marginal fit and the extent of microleakage of translucent zirconia crowns.  Thermocycling had a negative impact on the vertical marginal gap of the two tested luting agents.


Author(s):  
Zahra Khamverdi1 ◽  
Elmira Najafrad ◽  
Maryam Farhadian

Objectives: Marginal and internal fit of restorations are two important clinical factors for assessing the quality and durability of computer-aided design/computer-aided manufacturing (CAD/CAM)-fabricated monolithic zirconia restorations. The purpose of this study was to evaluate the marginal and internal fit of CAD/CAM zirconia crowns with two different scanners (i3D scanner and 3Shape D700). Materials and Methods: Twelve extracted sound human posterior teeth were prepared for full zirconia crowns. Two different extraoral scanners namely i3D scanner and 3Shape D700 were used to digitize type IV gypsum casts poured from impressions. The crowns were milled from presintered monolithic zirconia blocks by a 5-axis milling machine. The replica technique and MIP4 microscopic image analysis software were utilized to measure the marginal and internal fit by a stereomicroscope at ×40 magnification. The collected data were analyzed by paired t-test. Results: The mean marginal gap was 203.62 μm with 3Shape D700 scanner and 241.07 μm with i3D scanner. The mean internal gap was 192.30 μm with 3Shape D700 scanner and 196.06 μm with i3D scanner. The results of paired t-test indicated that there was a statistically significant difference between the two scanners in marginal fit (P=0.04); while, there was no statistically significant difference in internal fit (P=0.761). Conclusion: Within the limitations of this study, the results showed that type of extraoral scanner affected the marginal fit of CAD/CAM fabricated crowns; however, it did not have a significant effect on their internal fit.


2017 ◽  
Vol 7 (1) ◽  
pp. 22-27
Author(s):  
Kushal N Gandhi

ABSTRACT Aim To evaluate the marginal and internal fit of laboratoryfabricated monolithic zirconia crowns using direct and indirect methods of scanning. Materials and methods A stainless steel master model was selected, which included stainless steel die, outer cap, and inner cap. The study was divided into two groups. In group I, direct method of scanning was carried out in which the stainless steel die was scanned directly with chairside scanner, and in group II, impression of the stainless steel die was made and gypsum die was fabricated, which was then subjected to scanning. Zirconia blanks or blocks were milled, sintered, and polished to obtain 10 zirconia crowns of each group. Replica technique was used to evaluate fit of crowns by using light body as cement analog. The crowns were then sectioned, viewed under a stereomicroscope, and each predetermined region was measured and evaluated for marginal and internal fit. Results The descriptive statistics showed that the mean marginal fit for indirect method was higher compared with that for direct method. The results of paired-sample t-test revealed that mean marginal and internal fit for indirect method was on the upper side of the scale, whereas the mean for the direct method is on the lower side of the scale. Thus, the difference in the means of two methods was quite large and likely to be significant. Conclusion The results did show better marginal and internal fit in crowns fabricated by the direct method; however, the crowns fabricated by the indirect method had more discrepancy, but were in the clinically acceptable limit. Clinical significance The present study would serve as a useful guide in deciding which method of scanning would give a better marginal and internal fit of monolithic zirconia crowns for longevity of restorations. How to cite this article Gandhi KN, Ram SM. A Comparative Evaluation of the Marginal and Internal Fit of Laboratory-fabricated Monolithic Zirconia Crowns using Direct and Indirect Methods of Scanning: An in vitro Study. J Contemp Dent 2017;7(1):22-27.


2021 ◽  
Vol 21 (1) ◽  
Author(s):  
Zhenyu Tang ◽  
Xinyi Zhao ◽  
Hui Wang

Abstract Background The present study aimed to quantitate the wear of the highly transparent Yttria-stabilized tetragonal zirconia polycrystals (Y-TZP) ceramic monolithic zirconia crown on the enamel in vivo and discuss the prone position of the wear and the underlying mechanism. Methods A total of 43 patients with 43 posterior teeth were selected for full zirconia crown restoration and examined immediately, at 6 months, and at 1 year after restoration. During the follow-up visit, the fine impression of the patients’ monolithic zirconia crowns, the antagonist teeth, the corresponding contralateral natural teeth, the super plaster cast, and epoxy resin model was ontained. The model of epoxy resin was observed under a stereo microscope, and the microstructure parts were observed under a scanning electron microscope. Results After 1 year, the mean depth and volume of wearing of the monolithic zirconia crown were the smallest (all P < 0.01), while those of the antagonist teeth were significantly larger than those of the natural teeth (P < 0.0001), and no significant difference was found among the natural teeth (P = 0.3473, P = 0.6996). The amount of wear after one year was remarkably higher than that at 6 months (P < 0.0001). The microscopic observation revealed the tendency of wearing of the monolithic zirconia crown on the antagonist teeth at the protruding early contact points. Electron micrographs of tooth scars showed that the wearing mechanism of the monolithic zirconia crown on natural teeth was mainly abrasive and fatigue wear. Conclusions Although the self-wearing is insignificant, the monolithic zirconia crown can cause wear of the antagonist teeth via occlusal or early contact significantly; the amount of wearing is higher than that of natural teeth and increases over time. The wearing mechanism is mainly abrasive and fatigue wear.


Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7474
Author(s):  
Mi-Hyang Cho ◽  
Hyo-Joung Seol

Glazing is the final heat treatment process in the manufacturing of a monolithic zirconia prosthesis. Herein, the effect of cooling rate during zirconia glazing was investigated. A 3 mol% yttria-stabilized tetragonal zirconia polycrystal was glazed at the general cooling rate suggested by the manufacturer, as well as at higher and lower cooling rates, and the differences in flexural strength, hardness, optical properties, and crystal structure were evaluated. A higher cooling rate did not affect the flexural strength, hardness, grain size, optical properties, or crystal structure; however, the Weibull modulus decreased by 1.3. A lower cooling rate did not affect the flexural strength, optical properties, or crystal structure; however, the Weibull characteristic strength increased by 26.7 MPa and the Weibull modulus increased by 0.9. The decrease in hardness and the increase in grain size were statistically significant; however, the numerical differences were negligible. This study revealed that a lower cooling rate provides more reliable flexural strength. Therefore, glazing can proceed at a general cooling rate, which takes 3–4 min; however, glazing at a lower cooling rate will provide a more consistent flexural strength if desired, despite being time-consuming.


2019 ◽  
Vol 30 (4) ◽  
pp. 380-384 ◽  
Author(s):  
Rodrigo Alessandretti ◽  
Raissa Ribeiro ◽  
Marcia Borba ◽  
Alvaro Della Bona

Abstract This study evaluated the fracture load (Lf) and the failure mode of CAD-on (Ivoclar Vivadent) ceramic structures, testing the hypotheses that Lf of multilayer structures is governed by the veneering ceramic strength and that chipping is more frequent in multilayer than monolithic structures. Disc-shaped specimens were fabricated as follows: CAD-on- trilayer structure composed of Y-TZP (yttria stabilized tetragonal zirconia polycrystal- IPS e.max ZirCAD) infrastructure, fusion glass-ceramic (IPS e.max CAD Crystall/Connect) and lithium disilicate-based glass-ceramic (IPS e.max CAD); YLD- bilayer structure composed of Y-TZP infrastructure and fluorapatite layering ceramic (IPS e.max Ceram); LDC- monolithic lithium-disilicate glass-ceramic (IPS e.max CAD); and YZW- monolithic Y-TZP (Zenostar Zr Translucent). The specimens were loaded in compression until failure and fracture surfaces were evaluated using fractographic principles. Lf values were statistically analyzed using the Weibull statistics, Kruskal-Wallis and Dunn tests (a= 0.05). YZW (1329 N) and CAD-on (1085 N) showed the greatest Lf median values, followed by YLD (832 N) and LDC (421 N). All monolithic structures (LDC and YZW) fractured catastrophically and all YLD structures failed by chipping. The CAD-on technique seems to be a very promising fabrication process because it showed high Lf, similar to monolithic zirconia, and small chipping rate.


2007 ◽  
Vol 558-559 ◽  
pp. 921-926
Author(s):  
Koji Matsui ◽  
Hidehiro Yoshida ◽  
Yuichi Ikuhara

The microstructures in 3 mol% Y2O3-stabilized tetragonal zirconia polycrystal (Y-TZP) sintered at 1100°-1650°C were investigated to clarify cubic-formation and grain-growth mechanisms. The cubic phase in Y-TZP appeared at 1300°C and its mass fraction increased with increasing sintering temperature. High-resolution transmission electron microscopy (HRTEM) and nanoprobe X-ray energy dispersive spectroscopy (EDS) measurements revealed that no amorphous layer existed along the grain-boundary faces in Y-TZP, and Y3+ ions segregated not only along the tetragonal-tetragonal phase boundaries but also along tetragonal-cubic phase boundaries. Scanning transmission electron microscopy (STEM) and nanoprobe EDS measurements revealed that the Y3+ ion distribution was nearly homogeneous up to 1300°C, but cubic phase regions with high Y3+ ion concentration clearly formed inside grains at 1500°C. These results indicate that cubic phase regions are formed from the grain boundaries and/or the multiple junctions in which Y3+ ions segregated. We termed such a new diffusive transformation phenomenon “grain boundary segregation-induced phase transformation (GBSIPT)”. The grain-growth mechanism is controlled by the solute-drag effect of Y3+ ions segregating along the grain boundary.


2018 ◽  
Vol 64 (1) ◽  
pp. 475-483
Author(s):  
Tarek Abdel Hamid ◽  
Diaaeldin Awad ◽  
Mosaad Al-gabrouny ◽  
Osama Atta

2019 ◽  
Vol 18 ◽  
pp. e191643
Author(s):  
Deise Caren Somacal ◽  
Júlia Willers Dreyer ◽  
Patrícia Danesi ◽  
Ana Maria Spohr

Aim: The objective was to evaluate, quantitative and qualitative, the abrasive effect of three polishing systems on the monolithic zirconia ceramic. Methods: Thirty disk-shaped samples of Yttria Tetragonal Zirconia Polycrystal (Y-TZP) were randomly distributed in three groups (n = 10) according to polishing system: G1- Komet system (KO); G2 - CeraGloss system (CG); G3 - Eve Diacera system (EV). The surface roughness (Ra) was obtained with Rugosimeter in four different moments: a) initial - glaze sample (Ra0); b) after occlusal adjustment with diamond burs (Ra1); c) after polishing with the abrasive systems (Ra2); d) after polishing with felt disc and diamond paste (Ra3). Four additional samples were observed in scanning electron microscopy (SEM). Results: According to the Generalized Estimating Equation followed by the Bonferroni test (α = 0.05), the CG provided the lowest Ra2 (0.63 μm), not differing significantly from the KO (0.78 μm). The highest Ra2 was obtained with the EV (0.97 μm), which did not differ significantly from the KO. There was no statistical difference in Ra between the polishing with the abrasive systems (Ra2) and the final polishing with diamond paste (Ra3). SEM images showed that the polishing systems did not completely remove the grooves caused by the diamond burs during the occlusal adjustment. Conclusion: It was concluded that CG promoted smoother surface of the monolithic zirconia ceramic compared to EV, and intermediate smoothness was obtained with KO.


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