The Effect of Twist Multipler Exponent on Yarn Tenacity Characteristic and Yarn Diameter Calculation.(Dept.T)

2021 ◽  
Vol 5 (1) ◽  
pp. 61-75
Author(s):  
S. Ibrahim
Keyword(s):  
2019 ◽  
Vol 3 (2) ◽  
pp. 35 ◽  
Author(s):  
Miguel Reis Silva ◽  
António M. Pereira ◽  
Nuno Alves ◽  
Gonçalo Mateus ◽  
Artur Mateus ◽  
...  

This work presents an innovative system that allows the oriented deposition of continuous fibers or long fibers, pre-impregnated or not, in a thermoplastic matrix. This system is used in an integrated way with the filamentary fusion additive manufacturing technology and allows a localized and oriented reinforcement of polymer components for advanced engineering applications at a low cost. To demonstrate the capabilities of the developed system, composite components of thermoplastic matrix (polyamide) reinforced with pre-impregnated long carbon fiber (carbon + polyamide), 1 K and 3 K, were processed and their tensile and flexural strength evaluated. It was demonstrated that the tensile strength value depends on the density of carbon fibers present in the composite, and that with the passage of 2 to 4 layers of fibers, an increase in breaking strength was obtained of about 366% and 325% for the 3 K and 1 K yarns, respectively. The increase of the fiber yarn diameter leads to higher values of tensile strength of the composite. The obtained standard deviation reveals that the deposition process gives rise to components with anisotropic mechanical properties and the need to optimize the processing parameters, especially those that lead to an increase in adhesion between deposited layers.


2017 ◽  
Vol 88 (24) ◽  
pp. 2810-2824 ◽  
Author(s):  
Ning Jiang ◽  
Hong Hu

Textile structures with negative Poisson’s ratio (PR) behavior are called auxetic textile structures. They have received increasing attention in recent years and have been designed and fabricated through spinning, knitting, weaving and non-woven methods. However, auxetic textile structures fabricated using braiding method have not been reported so far. This paper reported a novel type of auxetic braided structure based on a helical structural arrangement. The geometry of the structure and its deformation mechanism were first introduced and described. Then a special manufacturing process was developed by the modification of commonly used tubular braiding technology. Various auxetic braids were fabricated with different structural parameters and yarns and tested under uniaxial extension conditions. The results showed that all manufactured braids exhibited high negative PR behavior and maintained this behavior until the fracture of the component wrap yarn. Among three structural parameters discussed, namely wrap angle, braiding angle and braiding yarn diameter, the wrap angle had more effects on the tensile properties of auxetic braided structure than the other two parameters. The success of fabricating auxetic braids with commercially available yarns in this study provides an alternative way to manufacture auxetics from positive PR materials.


2019 ◽  
Vol 19 (1) ◽  
pp. 86-96
Author(s):  
R Maheswaran ◽  
V Srinivasan

Abstract The influence of Modal–cotton (MC) fibre blend ratio and ring frame machine parameters such as front top roller loading and break draft on the blended yarn properties has been studied. Compact MC blended yarn samples of 14.75 tex with three different MC fibre blend ratio has been produced in a LR 6 ring spinning frame fitted with Suessen Compact drafting system. A robust design optimisation to minimise the variations of the output yarn properties such as blended yarn tenacity, yarn unevenness and hairiness caused because of the variations in the material as well as machine setting parameters is achieved through the Taguchi parametric design approach. It is found that the maximum compact MC blended yarn tenacity is 23.76 g/tex, which is influenced very much by MC fibre blend ratio but meagrely by top roller loading and break draft. Similarly, the minimum 9.54 U% and 3.59 hairiness index are achieved with 100:0 and 70:30 MC fibre blend ratio, respectively, at 23-kg top roller loading. Statistical ANOVA analysis is performed on the results and optimum values are obtained within the 95% confidential level through confirmation experiments.


2022 ◽  
Author(s):  
BELETE BAYE Gelaw ◽  
Tamrat Tesfaye ◽  
Esubalew Kasaew

Abstract Decreasing waste materials through recycle has in the recent contributed to sustainable manufacturing in many textile industries for better resource utilization in textile mills. This has been given first priority in manufacturing, processing and finishing operations. Most of the time the yarn manufacturing and proper utilization of this material didn’t give attention in most companies. Especially yarn length variation of packages, weaving beams and copes have very critical impact on those companies which manufacture and utilize yarn products. This variation problem has great impact on their productivity and profitability. This paper describes the application of a new formula in the yarn packaging process and it is accomplished by derivation a new formula that can determine the radius of any package. The formula has integrated the basic characteristics of yarn and fiber including yarn diameter, yarn/ fiber density and mass of the yarn coiled on the cop. Finally we have concluded that package radius is the quadratic function of yarn density and package mass on the cope.


2013 ◽  
Vol 8 (2) ◽  
pp. 155892501300800 ◽  
Author(s):  
Abdul Jabbar ◽  
Tanveer Hussain ◽  
Abdul Moqeet

The impact of card cylinder speed, card production rate and draw frame doubling on cotton yarn quality parameters was investigated by using the Box-Behnken experimental design. It was found that yarn tenacity, elongation and hairiness increase by increasing the number of draw frame doubling up to a certain level and then decrease by further increase in doubling. Yarn unevenness increased by increasing card production rate and total yarn imperfections increased by decreasing card cylinder speed and increasing card production rate.


2014 ◽  
Vol 84 (18) ◽  
pp. 1948-1960 ◽  
Author(s):  
Mohamed Eldessouki ◽  
Sayed Ibrahim ◽  
Jiři Militky

The yarn diameter is an effective property in determining fabric structure and processing settings. There are different systems of measuring the yarn diameter; among them is the image analysis of the yarn’s microscopic images. This method is considered to be more precise than other methods, but it is “static” in nature as it measures the property at scattered intervals and does not reflect the continuous variation of the yarn diameter. The goal of the current work is to measure the yarn diameter and its variation over a long length of yarn at fixed intervals to consider the “dynamic” change in the property. To achieve this goal, a high-speed camera (HSC) with a proper magnification was used to capture the images of the yarn and a new robust algorithm was developed to analyze the massive amount of yarn pictures in a reasonable time. The collected data for the yarn diameter were analyzed and compared to the results of the commercial Uster Evenness Tester IV. The results of the HSC were very comparable to the results of Uster and they were able to detect the short-term, the long-term, and the periodic variation of the yarn diameter.


2009 ◽  
Vol 100 (2) ◽  
pp. 158-164 ◽  
Author(s):  
Mounir Jaouadi ◽  
Slah Msahli ◽  
Faouzi Sakli
Keyword(s):  

2017 ◽  
Vol 88 (14) ◽  
pp. 1628-1640 ◽  
Author(s):  
Tong Zhao ◽  
Hairu Long ◽  
Tianqi Yang ◽  
Yanping Liu

Three-dimensional spacer fabrics which have a sandwich structure are formed in a single knitting process without any additional joining treatment. They consist of two separate multifilament outer layers connected by arrays of spacer monofilaments. This paper presents an experimental study on the relationships between the cushioning properties and structural parameters of weft-knitted spacer fabrics in order to lay a foundation for the development of seamless shaped impact protectors for human body impact protection. Sixteen spacer fabrics of different structural parameters were knitted on a computerized flat knitting machine and tested on a universal mechanical testing machine. The cushioning properties of the spacer fabrics were analyzed in terms of their structural features, compression stress–strain curves, energy absorption, and compression resilience. It was found that multifilament fineness, spacer yarn diameter, and spacer yarn pattern should be matching in order to form effective binding structures between the outer layers and spacer monofilaments. The results also showed that spacer fabrics knitted with a shorter spacer yarn span distance, coarser monofilaments, and higher spacer yarn density have better compression resistance and absorption energy but inferior compression resilience if their binding structures are effective. This study has practical significance in promoting the application of this type of fabric as a cushion material for human body protection.


1976 ◽  
Vol 46 (11) ◽  
pp. 822-827 ◽  
Author(s):  
P. Neelakantan ◽  
T. A. Subramanian

The concept of a real yarn tenacity, derived by making an allowance for fiber obliquity and for the fibers that do not contribute to the yarn breaking load, has been postulated. An equation has been derived to enable the calculation of real yarn tenacity. In the case of man-made fibers that exhibit only a very weak gauge-length effect in their bundle tenacity, the real yarn tenacity has been shown to be equal to the fiber bundle tenacity at all levels of twist beyond the minimum required to ensure an interlocking structure. In the case of cotton, the effective gauge length for which the bundle tenacity is equal to the real yarn tenacity has been found to depend upon the level of twist in the yarn, being of the order of 1 mm for yarns that have more than the optimum twist.


2019 ◽  
Vol 89 (21-22) ◽  
pp. 4438-4451 ◽  
Author(s):  
Peiying Li ◽  
Mingrui Guo ◽  
Fengxin Sun ◽  
Weidong Gao

An agent-aided system (AAS) for improving comprehensive properties of ring spun yarns with the aid of viscosity and surface tension of the agent is reported in this paper. The mechanism of the humidification and friction process of the AAS was investigated, and related experiments were also carried out to verify the mechanism of analysis. The results confirm that the AAS can attach the fiber ends protruding out of a yarn body on the yarn surface and assist in twisting the fiber ends back into the interior of the yarn body, resulting in a significant reduction of the modified ring spun yarn hairiness. Moreover, the yarn hairiness is prominently reduced after the winding process. The experimental results also show that a speed ratio of 1.3 between the rotating speed of the cylinder and the output speed of the yarn leads to the greatest extent of harmful hairiness reduction (34%), which also corresponds to optimal modified yarn tenacity. Meanwhile, the modified ring spun yarns show a tight and smooth appearance, and the yarn evenness has no deterioration. In addition, the AAS is applicable to both cotton and viscose yarns with different yarn counts. Therefore, the AAS can potentially be used to reduce yarn hairiness for ring spun yarns and enhance the quality of ring spun yarns in the textile industry.


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