Suspended carrier technology allows upgrading high-rate activated sludge plants for nitrogen removal via process intensification

2000 ◽  
Vol 41 (4-5) ◽  
pp. 5-12 ◽  
Author(s):  
E.v. Münch ◽  
K. Barr ◽  
S. Watts ◽  
J. Keller
Keyword(s):  
Wastewater Treatment ◽  
Activated Sludge ◽  
Residence Time ◽  
Nitrogen Removal ◽  
Wastewater Treatment Plant ◽  
Pilot Plant ◽  
Treatment Plant ◽  
Carbon Removal ◽  
Suspended Carrier ◽  
Plastic Media

The Oxley Creek wastewater treatment plant is a conventional 185,000 EP BOD removal activated sludge plant that is to be upgraded for nitrogen removal to protect its receiving water bodies, the Brisbane River and Moreton Bay. Suspended carrier technology is one possible way of upgrading this activated sludge wastewater treatment plant for nitrogen removal. Freely moving plastic media is added to the aeration zone, providing a growth platform for nitrifying bacteria and increasing the effective solids residence time (SRT). This paper presents the results from operating a pilot plant for 7 months at the Oxley Creek WWTP in Brisbane, Australia. Natrix Major 12/12 plastic media, developed by ANOX (Lund, Sweden), was trialed in the pilot plant. The pilot plant was operated with a mixed liquor suspended solids concentration of 1220 mg/L and a total hydraulic residence time of 5.4 hours, similar to the operating conditions in the full-scale Stage 1&2 works at the Oxley Creek WWTP. The plastic carriers were suspended in the last third of the bioreactor volume, which was aerated to a DO setpoint of 4.0 mg/L. The first third of the bioreactor volume was made anoxic and the second third served for carbon removal, being aerated to a DO setpoint of 0.5 mg/L. The results from the pilot plant indicate that an average effluent total inorganic nitrogen concentration (ammonia-N plus NOx−N) of less than 12 mg/L is possible. However, the effluent ammonia concentrations from the pilot plant showed large weekly fluctuations due to the intermittent operation of the sludge dewatering centrifuge returning significant ammonia loads to the plant on three days of the week. Optimising denitrification was carried out by lowering the DO concentration in the influent and in the carbon removal reactor. The results from the pilot plant study show that the Oxley Creek WWTP could be upgraded for nitrogen removal without additional tankage, using suspended carrier technology.

Operational Results of the Wolfsburg Wastewater Treatment Plant

1992 ◽  
Vol 25 (4-5) ◽  
pp. 203-209 ◽  
Author(s):  
R. Kayser ◽  
G. Stobbe ◽  
M. Werner
Keyword(s):  
Wastewater Treatment ◽  
Activated Sludge ◽  
Nitrogen Content ◽  
Total Nitrogen ◽  
Nitrogen Removal ◽  
Wastewater Treatment Plant ◽  
Treatment Plant ◽  
Phosphate Removal ◽  
Total Nitrogen Content ◽  
Activated Sludge Process

At Wolfsburg for a load of 100,000 p.e., the step-feed activated sludge process for nitrogen removal is successfully in operation. Due to the high denitrification potential (BOD:TKN = 5:1) the effluent total nitrogen content can be kept below 10 mg l−1 N; furthermore by some enhanced biological phosphate removal about 80% phosphorus may be removed without any chemicals.

Experience with Two-Stage Activated Sludge Plants for Industrial Wastewaters in Korea

1992 ◽  
Vol 25 (4-5) ◽  
pp. 427-428 ◽  
Author(s):  
R. Schulze-Rettmer ◽  
S. S. Kim ◽  
S. S. Son
Keyword(s):  
Wastewater Treatment ◽  
Activated Sludge ◽  
Wastewater Treatment Plant ◽  
Pilot Plant ◽  
Treatment Plant ◽  
Activated Sludge Process ◽  
Two Stage ◽  
Industrial Wastewaters ◽  
Textile Dyeing ◽  
One Year

The two-stage activated sludge process (AB-process, i.e. adsorption activated sludge process) invented by Boehnke was successfully applied to several municipal and industrial wastewaters in Korea. The first large wastewater treatment plant for the combined effluents of 22 textile dyeing companies was constructed in Taegu and started operation in 1989. Two years earlier pilot plant runs were performed. The AB-process proved to be superior to any other activated sludge process. BOD was reduced from 1200 mg/l down to 24 mg/l. In the meantime in Korea several further AB-process treatment plants were constructed, the overall planning and constructing period being not longer than one year.

Model and Sensor Based Optimization of Nitrogen Removal at Klagshamn Wastewater Treatment Plant

1992 ◽  
Vol 26 (5-6) ◽  
pp. 1315-1323 ◽  
Author(s):  
H. Aspegren ◽  
B. Andersson ◽  
U. Nyberg ◽  
J. la C. Jansen
Keyword(s):  
Wastewater Treatment ◽  
Carbon Source ◽  
Activated Sludge ◽  
Nitrogen Removal ◽  
Wastewater Treatment Plant ◽  
Wastewater Treatment Plants ◽  
Treatment Plant ◽  
On Line ◽  
Ammonia Sensors

Optimization of wastewater treatment plants with extensive phosphorus and nitrogen removal is complicated. The Klagshamn wastewater treatment plant in Sweden is operated with pre-precipitation of phosphorus with ferric chloride and denitrification with methanol as carbon source. An activated sludge process, operated with pre-precipitation and denitrification with external carbon source in a compartmentalized plant, requires only small tank volumes but increases the need for proper operation and optimization. On-line nitrogen, ammonia, and TOC sensors are used for a day-to-day control and optimization while mathematical modelling is used for long term strategic planning. The on-line measurements are further used as the basis for the modelling. TOC and ammonia sensors at the influent clearly identify typical and extreme loading variations and nitrate measurements in the activated sludge tanks and the effluent shows the dynamics of the processes. These measurements provide a basis for model calibration. In combination low residuals of nitrogen, phosphorus and organic matter can be achieved.

Nitrogen removal from wastewater in a pilot plant operated in the recirculation anoxic-oxic activated sludge mode

1996 ◽  
Vol 33 (12) ◽  
pp. 255-258 ◽  
Author(s):  
Olga Burica ◽  
Marjeta Strazar ◽  
Ivan Mahne
Keyword(s):  
Wastewater Treatment ◽  
Activated Sludge ◽  
Wastewater Treatment Plant ◽  
Pilot Plant ◽  
Municipal Wastewater ◽  
Treatment Plant ◽  
Volume Ratio ◽  
Mineral Nitrogen ◽  
Operating Conditions ◽  
Effluent Quality

The recirculation activated sludge process with preanoxic treatment was applied for biological reduction of the nitrogen content in municipal wastewater at pilot plant level. The pilot plant of total volume 3 300 1 with an initial anoxic to aerobic volume ratio of 40 : 60 was fed with wastewater from the first heavily loaded aerobic stage of a local wastewater treatment plant. Experiments were run over the summer and winter periods, the influent wastewater temperature being approx 24°C and approx 10°C, respectively. Special attention was paid to the hydraulic retention time, the total as well as mineral nitrogen loading, the aerobic to anaerobic volume ratio, and to the energy demand for denitrification of oxidised mineral nitrogen forms. Under optimal operating conditions the effluent quality that could be achieved was about 10 mg/l of total nitrogen (74% removal) and less than 2 mg N/l mineral nitrogen (87% removal), while simultaneously 205 mg BOD5/l in the influent was reduced to less than 7mg O2/l in the effluent. It was found feasible from the pilot plant experiments to upgrade an existing two stage aerobic-anaerobic wastewater treatment plant to reduce nitrogen from the liquid fraction of municipal wastewater so as to meet effluent quality standards without much additional volume and without amending the energy source for bioconversion of oxidised mineral nitrogen to gaseous forms.

Application of a sponge media (BioCube) process for upgrading and expansion of existing caprolactam wastewater treatment plant for nitrogen removal

2004 ◽  
Vol 50 (6) ◽  
pp. 163-171 ◽  
Author(s):  
K.J. Chae ◽  
S.K. Yim ◽  
K.H. Choi
Keyword(s):  
Wastewater Treatment ◽  
Nitrogen Removal ◽  
Wastewater Treatment Plant ◽  
Pilot Plant ◽  
Treatment Plant ◽  
High Strength ◽  
Organics Removal ◽  
Large Fluctuations ◽  
The Media ◽  
Sponge Media

For the upgrade and expansion of an existing caprolactam wastewater treatment plant, a freely floating sponge media (BioCube) process was selected based on extensive pilot-plant tests, due to extreme space constraints. In order to protect nitrifier inhibition caused by high strength organics in caprolactam wastewater, the pilot plant consisted of an organics removal reactor, which functioned as a pretreatment for nitrification, and followed the nitrogen removal reactor. The suspended MLSS was 1,800-4,000 and the media attached MLSS was maintained at 22,000-26,000 mg/L. The final effluent COD was noticeably low, around 20.4-37 mg/L, even with fairly large fluctuations in the feed levels, between 1,400-6,770 mg/L. The removal of total nitrogen with the system, when denitrification was close to completion, was approximately 97.6%. For the entire run, complete nitrification of 99.6% was achieved, which might have been due to well-acclimatized nitrifiers attached in the BioCube media. Specifically, after adaptation, the nitrification continuously increased in the organics removal reactor, even under high residual organics conditions. From the numerous experimental results, the BioCube process seemed to be an effective method for the upgrading and expansion of the existing wastewater treatment plant, with minimum reactor enlargement.

Test of the Activated Sludge Model's Capabilities as a Prognostic Tool on a Pilot Scale Wastewater Treatment Plant

1992 ◽  
Vol 25 (6) ◽  
pp. 185-194 ◽  
Author(s):  
Jan Pedersen ◽  
Ole Sinkjær
Keyword(s):  
Wastewater Treatment ◽  
Activated Sludge ◽  
Wastewater Treatment Plant ◽  
Pilot Plant ◽  
Treatment Plant ◽  
Pilot Scale ◽  
Prognostic Tool ◽  
Activated Sludge Model ◽  
Simulation Programme ◽  
Positive Results

A newly developed simulation programme, based on the Activated Sludge Model No. 1, was used to investigate the model's abilities to predict variations in a Bio-Denipho pilot plant. The model was tested under both normal conditions and in connection with an inhibition incident on the pilot plant with positive results.

Feasibility study to upgrade a textile wastewater treatment plant by a hollow fibre membrane bioreactor for effluent reuse

2003 ◽  
Vol 47 (10) ◽  
pp. 33-39 ◽  
Author(s):  
F. Malpei ◽  
L. Bonomo ◽  
A. Rozzi
Keyword(s):  
Wastewater Treatment ◽  
Activated Sludge ◽  
Wastewater Treatment Plant ◽  
Pilot Plant ◽  
Membrane Bioreactor ◽  
Treatment Plant ◽  
Hollow Fibre ◽  
Full Scale ◽  
Total N ◽  
Textile Factory

A pilot plant membrane bioreactor has been tested in parallel with a full-scale activated sludge wastewater treatment plant fed on the wastewater from a textile factory. The possibility to upgrade the final effluent for internal reuse was investigated. The pilot and full-scale plants are located in a textile factory (Boselli & C., Olgiate Comasco, North Italy) which manufactures and finishes polyester fabric. The activated sludge wastewater treatment plant (WWTP) is an extended aeration system. The MBR pilot plant is a ZW-10 bench hollow fibre module (membrane surface area: 0.93 m2) submerged in a 200 L tank. Performance and operation of the membrane bioreactor (MBR) were evaluated in terms of permeate characteristics and variability (COD, colour, total N and P, microbiological counts), of membrane specific flux (l m−2 h−1 bar−1) and other operational parameters (sludge growth and yield).

Increased nitrogen removal in existing volumes at Sundet wastewater treatment plant, Växjö

2014 ◽  
Vol 9 (2) ◽  
pp. 215-224 ◽  
Author(s):  
Anneli Andersson Chan ◽  
Niklas Johansson ◽  
Magnus Christensson
Keyword(s):  
Wastewater Treatment ◽  
Activated Sludge ◽  
Nitrogen Removal ◽  
Wastewater Treatment Plant ◽  
Treatment Plant ◽  
Full Scale ◽  
Biofilm Reactor ◽  
Main Stream ◽  
Ammonium Oxidation ◽  
N Removal

Many wastewater treatment plants need to improve their nitrogen removal due to stricter requirements and increasing loads. This often means larger bioreactor volumes, which can be very expensive and is sometimes impossible if space is limited. Therefore, there is a need for compact hybrid solutions that can increase capacity within existing volumes. Two full-scale demonstration projects using moving bed biofilm reactor (MBBR) technology has proven to be an efficient way to treat nitrogen in existing volumes at Sundet wastewater treatment plant in Växjö. Increased nitrification and denitrification capacity in parts of the main stream were demonstrated through the Hybas™ process, a combination of MBBR and activated sludge using the integrated fixed-film activated sludge technology. The ANITA™ Mox process, using autotrophic N-removal through anaerobic ammonium oxidation (anammox), provided high nitrogen removal for the sludge liquor. Data collected on-site for over a year are analyzed and compared with the performance of conventional treatment systems. These two full-scale demonstration projects have been a successful learning experience in identifying and correcting both process and operational issues, which may not have arisen at pilot scale. The set objectives in terms of nitrogen removal were met for both processes and design modifications have been identified that will improve future operation at Sundet WWTP.

Pilot testing and preliminary design of moving bed biofilm reactors for nitrogen removal at the FREVAR wastewater treatment plant

2000 ◽  
Vol 41 (4-5) ◽  
pp. 13-20 ◽  
Author(s):  
B. Rusten ◽  
B.G. Hellström ◽  
F. Hellström ◽  
O. Sehested ◽  
E. Skjelfoss ◽  
...  
Keyword(s):  
Wastewater Treatment ◽  
Nitrogen Removal ◽  
Wastewater Treatment Plant ◽  
Pilot Plant ◽  
Municipal Wastewater ◽  
Treatment Plant ◽  
Biofilm Reactor ◽  
Nitrification Rate ◽  
Total N ◽  
Moving Bed

A moving bed biofilm reactor (MBBR) pilot plant, using Kaldnes type K1 biofilm carriers, was tested for nitrogen removal at the FREVAR wastewater treatment plant. The pilot plant was fed primary treated municipal wastewater, at temperatures from 4.8 to about 20°C. The results showed that a reasonable design nitrification rate will be 190 g TKN/m3d, at 10°C and a reactor pH≥7.0. Pre-denitrification was very dependent on the concentration of readily biodegradable organic matter and the amount of oxygen in the influent to the first anoxic MBBR. It was found that a MBBR process for nitrogen removal at FREVAR will require a total reactor volume corresponding to an empty bed hydraulic retention time of 4–5 hours at average design influent flow. This was based on an influent concentration of 25 mg total N/l, 70% annual average removal of total N and a treatment process consisting of primary treatment, MBBRs with combined pre- and post-denitrification, and followed by coagulation/flocculation and a final solids separation stage.

scholarly journals Nitrogen Removal in a Full-Scale Domestic Wastewater Treatment Plant with Activated Sludge and Trickling Filter

2013 ◽  
Vol 2013 ◽  
pp. 1-6 ◽  
Author(s):  
Davood Nourmohammadi ◽  
Mir-Bager Esmaeeli ◽  
Hossein Akbarian ◽  
Mohammad Ghasemian
Keyword(s):  
Wastewater Treatment ◽  
Activated Sludge ◽  
Total Nitrogen ◽  
Nitrogen Removal ◽  
Wastewater Treatment Plant ◽  
Treatment Plant ◽  
Treated Wastewater ◽  
Trickling Filter ◽  
High Concentration ◽  
Nitrogen Gas

During the last decade, more stringent effluent requirements concerning the nutrients effluent values have been imposed by legislation and social concern. In this study, efficiency of total nitrogen removal in activated sludge and trickling filter processes (AS/TF) was investigated in Tehran North wastewater treatment plant. Biological system in this site was included, anoxic selector tank, aeration tank, final sedimentation, and trickling filter. A part of treated wastewater before chlorination was mixed with supernatant of dewatered sludge and fed to the trickling filter. Supernatant of dewatered sludge with high concentration of NH4-N was diluted by treated wastewater to provide complete nitrification in trickling filter Produced nitrate in trickling filter was arrived to the anoxic tank and converted to nitrogen gas by denitrification. According to the study result, low concentration of organic carbone and high concentration of NH4-N led to nitrification in TF, then nitrate denitrification to nitrogen gas occurred in selector area. NH4-N concentration decreased from 26.8 mg/L to 0.29 mg/L in TF, and NO3-N concentration increased from 8.8 mg/L to 27 mg/L in TF. Consequently, the total nitrogen decreased approximately to 50% in biological process. This efficiency has been observed in returned flow around 24% from final sedimentation into TF. It was concluded that, in comparison with biological nutrient removal processes, this process is very efficient and simple.

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