Application of a sponge media (BioCube) process for upgrading and expansion of existing caprolactam wastewater treatment plant for nitrogen removal

2004 ◽  
Vol 50 (6) ◽  
pp. 163-171 ◽  
Author(s):  
K.J. Chae ◽  
S.K. Yim ◽  
K.H. Choi

For the upgrade and expansion of an existing caprolactam wastewater treatment plant, a freely floating sponge media (BioCube) process was selected based on extensive pilot-plant tests, due to extreme space constraints. In order to protect nitrifier inhibition caused by high strength organics in caprolactam wastewater, the pilot plant consisted of an organics removal reactor, which functioned as a pretreatment for nitrification, and followed the nitrogen removal reactor. The suspended MLSS was 1,800-4,000 and the media attached MLSS was maintained at 22,000-26,000 mg/L. The final effluent COD was noticeably low, around 20.4-37 mg/L, even with fairly large fluctuations in the feed levels, between 1,400-6,770 mg/L. The removal of total nitrogen with the system, when denitrification was close to completion, was approximately 97.6%. For the entire run, complete nitrification of 99.6% was achieved, which might have been due to well-acclimatized nitrifiers attached in the BioCube media. Specifically, after adaptation, the nitrification continuously increased in the organics removal reactor, even under high residual organics conditions. From the numerous experimental results, the BioCube process seemed to be an effective method for the upgrading and expansion of the existing wastewater treatment plant, with minimum reactor enlargement.

2000 ◽  
Vol 41 (4-5) ◽  
pp. 5-12 ◽  
Author(s):  
E.v. Münch ◽  
K. Barr ◽  
S. Watts ◽  
J. Keller

The Oxley Creek wastewater treatment plant is a conventional 185,000 EP BOD removal activated sludge plant that is to be upgraded for nitrogen removal to protect its receiving water bodies, the Brisbane River and Moreton Bay. Suspended carrier technology is one possible way of upgrading this activated sludge wastewater treatment plant for nitrogen removal. Freely moving plastic media is added to the aeration zone, providing a growth platform for nitrifying bacteria and increasing the effective solids residence time (SRT). This paper presents the results from operating a pilot plant for 7 months at the Oxley Creek WWTP in Brisbane, Australia. Natrix Major 12/12 plastic media, developed by ANOX (Lund, Sweden), was trialed in the pilot plant. The pilot plant was operated with a mixed liquor suspended solids concentration of 1220 mg/L and a total hydraulic residence time of 5.4 hours, similar to the operating conditions in the full-scale Stage 1&2 works at the Oxley Creek WWTP. The plastic carriers were suspended in the last third of the bioreactor volume, which was aerated to a DO setpoint of 4.0 mg/L. The first third of the bioreactor volume was made anoxic and the second third served for carbon removal, being aerated to a DO setpoint of 0.5 mg/L. The results from the pilot plant indicate that an average effluent total inorganic nitrogen concentration (ammonia-N plus NOx−N) of less than 12 mg/L is possible. However, the effluent ammonia concentrations from the pilot plant showed large weekly fluctuations due to the intermittent operation of the sludge dewatering centrifuge returning significant ammonia loads to the plant on three days of the week. Optimising denitrification was carried out by lowering the DO concentration in the influent and in the carbon removal reactor. The results from the pilot plant study show that the Oxley Creek WWTP could be upgraded for nitrogen removal without additional tankage, using suspended carrier technology.


2000 ◽  
Vol 41 (4-5) ◽  
pp. 13-20 ◽  
Author(s):  
B. Rusten ◽  
B.G. Hellström ◽  
F. Hellström ◽  
O. Sehested ◽  
E. Skjelfoss ◽  
...  

A moving bed biofilm reactor (MBBR) pilot plant, using Kaldnes type K1 biofilm carriers, was tested for nitrogen removal at the FREVAR wastewater treatment plant. The pilot plant was fed primary treated municipal wastewater, at temperatures from 4.8 to about 20°C. The results showed that a reasonable design nitrification rate will be 190 g TKN/m3d, at 10°C and a reactor pH≥7.0. Pre-denitrification was very dependent on the concentration of readily biodegradable organic matter and the amount of oxygen in the influent to the first anoxic MBBR. It was found that a MBBR process for nitrogen removal at FREVAR will require a total reactor volume corresponding to an empty bed hydraulic retention time of 4–5 hours at average design influent flow. This was based on an influent concentration of 25 mg total N/l, 70% annual average removal of total N and a treatment process consisting of primary treatment, MBBRs with combined pre- and post-denitrification, and followed by coagulation/flocculation and a final solids separation stage.


1992 ◽  
Vol 25 (4-5) ◽  
pp. 203-209 ◽  
Author(s):  
R. Kayser ◽  
G. Stobbe ◽  
M. Werner

At Wolfsburg for a load of 100,000 p.e., the step-feed activated sludge process for nitrogen removal is successfully in operation. Due to the high denitrification potential (BOD:TKN = 5:1) the effluent total nitrogen content can be kept below 10 mg l−1 N; furthermore by some enhanced biological phosphate removal about 80% phosphorus may be removed without any chemicals.


2010 ◽  
Vol 62 (8) ◽  
pp. 1965-1965
Author(s):  
S. Park ◽  
J. Lee ◽  
J. Park ◽  
I. Byun ◽  
T. Park ◽  
...  

Publisher‘s note. We regret that the published version of this article erroneously denoted the first author as corresponding author; in fact the formal corresponding author of this paper is Professor Taeho Lee, whose address is repeated below.


1998 ◽  
Vol 151 (1) ◽  
pp. 63-74 ◽  
Author(s):  
S.A. Stern ◽  
B. Krishnakumar ◽  
S.G. Charati ◽  
W.S. Amato ◽  
A.A. Friedman ◽  
...  

2012 ◽  
Vol 66 (8) ◽  
pp. 1684-1690 ◽  
Author(s):  
Russell Yap ◽  
Michael Holmes ◽  
William Peirson ◽  
Michael Whittaker ◽  
Richard Stuetz ◽  
...  

Dissolved air flotation (DAF) incorporating filtration (DAFF) is used at the Bolivar wastewater treatment plant (WWTP) to polish lagoon effluent for reuse. Elevated algal populations are frequently experienced and can lead to increased coagulant requirements and process control issues. Streaming current detectors (SCDs) and a charge demand analyser (CDA) were used to monitor the full-scale plant. This was followed by an optimisation study using a pilot plant with a CDA. It was found that the normal operational charge demand range for DAF at Bolivar was between −46 and −40 μeq L−1. Decreasing the pH of coagulation reduced coagulant consumption and facilitated more sensitive CDA responses to changes in alum dose.


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