On the Critical Resolved Shear Stress and its Importance in the Fatigue Performance of Steels and other Metals with Different Crystallographic Structures

2022 ◽  
pp. 37-65
Author(s):  
M. Mlikota

This study deals with the numerical estimation of the fatigue life represented in the form of strength-life (S-N, or Wöhler) curves of metals with different crystallographic structures, namely body-centered cubic (BCC) and face-centered cubic (FCC). Their life curves are determined by analyzing the initiation of a short crack under the influence of microstructure and subsequent growth of the long crack, respectively. Micro-models containing microstructures of the materials are set up by using the finite element method (FEM) and are applied in combination with the Tanaka-Mura (TM) equation in order to estimate the number of cycles required for the crack initiation. The long crack growth analysis is conducted using the Paris law. The study shows that the crystallographic structure is not the predominant factor that determines the shape and position of the fatigue life curve in the S-N diagram, but it is rather the material parameter known as the critical resolved shear stress (CRSS). Even though it is an FCC material, the investigated austenitic stainless steel AISI 304 shows an untypically high fatigue limit (208 MPa), which is higher than the fatigue limit of the BCC vanadium-based micro-alloyed forging steel AISI 1141 (152 MPa).

Metals ◽  
2018 ◽  
Vol 8 (11) ◽  
pp. 883 ◽  
Author(s):  
Marijo Mlikota ◽  
Siegfried Schmauder

This study deals with the numerical estimation of the fatigue life represented in the form of strength-life (S-N, or Wöhler) curves of metals with different crystallographic structures, namely body-centered cubic (BCC) and face-centered cubic (FCC). Their life curves are determined by analyzing the initiation of a short crack under the influence of microstructure and subsequent growth of the long crack, respectively. Micro-models containing microstructures of the materials are set up by using the finite element method (FEM) and are applied in combination with the Tanaka-Mura (TM) equation in order to estimate the number of cycles required for the crack initiation. The long crack growth analysis is conducted using the Paris law. The study shows that the crystallographic structure is not the predominant factor that determines the shape and position of the fatigue life curve in the S-N diagram, but it is rather the material parameter known as the critical resolved shear stress (CRSS). Even though it is an FCC material, the investigated austenitic stainless steel AISI 304 shows an untypically high fatigue limit (208 MPa), which is higher than the fatigue limit of the BCC vanadium-based micro-alloyed forging steel AISI 1141 (152 MPa).


2015 ◽  
Vol 664 ◽  
pp. 285-294 ◽  
Author(s):  
D.S. Paolino ◽  
A. Tridello ◽  
G. Chiandussi ◽  
Massimo Rossetto

In recent years, experimental tests investigating properties of materials in gigacycle regime have suggested modifications to well-known statistical fatigue life models. Classical fatigue life models based on a single failure mode and by the presence of the fatigue limit, have been integrated by models that can take into account the occurrence of two failure modes (duplex S-N curve).Duplex S-N models involve a number of unknown parameters that must be statistically estimated from experimental data. The present paper proposes a simplified and automated procedure for statistical parameter estimation. The procedure is applied to experimental datasets taken from the literature. Parameter estimation is carried out by applying the Maximum Likelihood Principle and by taking into account the possible presence of runout specimens with unequal number of cycles. The application of the procedure permits to estimate different key material parameters (e.g., the characteristic parameters of transition stress and fatigue limit), as well as to statistically predict the failure mode of each tested specimen.


2005 ◽  
Vol 297-300 ◽  
pp. 1846-1851 ◽  
Author(s):  
Q.Y. Wang ◽  
Hong Yan Zhang ◽  
M.R. Sriraman ◽  
Shou Xin Li

For many applications, the understanding of very long life fatigue in materials becomes extremely important. In this study, the fatigue behavior of bearing steel GCr15 (conforming to AISI 52100) at very high number of cycles has been examined. Experiments on hourglass specimens were conducted in air at room temperature, for fully reversed loading condition (R=-1), using a piezoelectric fatigue testing machine operating at a frequency of 20kHz. The results indicate that the S-N data does not reach a horizontal asymptote (signifying the fatigue limit) at 107 cycles, as conventionally believed, and that the material can fracture up to 109 cycles. Therefore, to quote a fatigue limit at 107 cycles may not hold good for the material studied. The influence of defects (such as inclusions) on the crack initiation and fracture was analyzed by scanning electron microscopy.


Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 560
Author(s):  
Wenbin Cai ◽  
Wen Li ◽  
Jinze Xu

During the oil production process, sucker rods are subjected to cyclic alternating load. After a certain number of cycles, a sucker rod can experience fatigue failure. The number of cycles is called fatigue life (N), and the accurate relationship between maximum stress (S) and fatigue life (N) under a certain reliability (P), namely the P-S-N curve, is an important basis for the reliability analysis and fatigue life prediction of sucker rods. The Basquin model, based on log-normal distribution, is widely used for fitting the P-S-N curves of sucker rods. Due to the limitation of this model, it is difficult to extrapolate the conclusion obtained from a finite fatigue region to the high-cycle or ultra-high-cycle fatigue region, which makes it impossible to estimate the fatigue limit of the sucker rod. Compared to the log-normal distribution, Weibull distribution causes the sucker rod to have a minimum safety life, namely the safety life at 100% survival rate, which complies with the fatigue characteristics of the sucker rod and is more in line with the actual situation. In this study, the fatigue data for ultra-high-strength HL and HY grade sucker rods were obtained through experimental fatigue tests. A new fatigue life model was established and the P-S-N curves of two types of ultra-high strength sucker rods were obtained. For HL- and HY-type ultra-high strength sucker rods, the average error between the fitting result and fatigue test value is 1.25% and 4.39%, respectively. Compared to the S-N curve fitting result obtained from the Basquin model commonly used for sucker rods, the new model based on three-parameter Weibull distribution provides better fitting precision and can estimate fatigue limit more accurately, so this model is more suitable for estimating fatigue life and can better guide the design of ultra-high strength sucker rod strings.


Author(s):  
J. S. Rao ◽  
Rejin Ratnakar ◽  
S. Suresh ◽  
R. Narayan

Turbine Blades suffer fatigue damage when they cross over a critical speed during start up and shut down conditions. The stress response is usually determined from quasi-steady analysis through resonance with an assumed damping. This response above fatigue limit can be divided into several steps to reach the peak value at critical speed and then fall after passing the critical. For a given acceleration of the rotor, one can then determine the number of cycles at each of these stress levels and assess cumulative damage for one crossing. In this paper, the effect of acceleration and damping on the magnitude of peak stress and where it occurs in the vicinity of critical speed is included in determining the damage suffered by a blade while passing through the critical speed.


1998 ◽  
Vol 80 (09) ◽  
pp. 437-442 ◽  
Author(s):  
I. Hioki ◽  
K. Onoda ◽  
T. Shimono ◽  
H. Shimpo ◽  
K. Tanaka ◽  
...  

SummaryAlterations in platelet aggregability may play a role in the pathogenesis of qualitative platelet defects associated with cardiopulmonary bypass (CPB). We circulated fresh heparinized whole blood through tubing sets coated with heparin (C group, n = 10) and through non-coated sets (N group, n = 10) as a simulated CPB circuit. Shear stress (108 dyne/cm2)-induced platelet aggregation (hSIPA), plasma von Willebrand factor (vWF) activity and platelet glycoprotein (GP) Ib expression were measured, before, during, and after this in vitro set up of circulation. In the two groups, the extent of hSIPA significantly decreased during circulation and was partially restored after circulation. Decreases in the extent of hSIPA were significantly less with use of heparin-coated circuits. There was an equivalent reduction in plasma vWF activity, in the two groups. Expression of platelet surface GP Ib decreased significantly during circulation and recovered after circulation. Reduction of surface GP Ib expression during circulation was significantly less in the C group than that in the N group. Decrease in surface GP Ib expression correlated (r = 0.88 in either group) with the magnitude of hSIPA, in the two groups. The progressive removal of surface GP Ib was mainly attributed to redistribution of GP Ib from the membrane skeleton into the cytoskeleton. Our observations suggest that use of heparin-coated circuits partly blocks the reduction of hSIPA, as a result of a lesser degree of redistribution of GP Ib.


Author(s):  
Theddeus Tochukwu Akano

Normal oral food ingestion processes such as mastication would not have been possible without the teeth. The human teeth are subjected to many cyclic loadings per day. This, in turn, exerts forces on the teeth just like an engineering material undergoing the same cyclic loading. Over a period, there will be the creation of microcracks on the teeth that might not be visible ab initio. The constant formation of these microcracks weakens the teeth structure and foundation that result in its fracture. Therefore, the need to predict the fatigue life for human teeth is essential. In this paper, a continuum damage mechanics (CDM) based model is employed to evaluate the fatigue life of the human teeth. The material characteristic of the teeth is captured within the framework of the elastoplastic model. By applying the damage evolution equivalence, a mathematical formula is developed that describes the fatigue life in terms of the stress amplitude. Existing experimental data served as a guide as to the completeness of the proposed model. Results as a function of age and tubule orientation are presented. The outcomes produced by the current study have substantial agreement with the experimental results when plotted on the same axes. There is a notable difference in the number of cycles to failure as the tubule orientation increases. It is also revealed that the developed model could forecast for any tubule orientation and be adopted for both young and old teeth.


RSC Advances ◽  
2021 ◽  
Vol 11 (38) ◽  
pp. 23719-23724
Author(s):  
Md. Lokman Ali

The effect of transition-metals (TM) addition on the mechanical properties of CrCoNi medium entropy alloys (MEAs) was investigated.


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