Cyber-Physical Production Systems in Industry 4.0: Smart Factory Performance, Innovation-driven Manufacturing Process Innovation, and Sustainable Supply Chain Networks

2019 ◽  
Vol 14 (4) ◽  
pp. 37 ◽  
2021 ◽  
Vol 13 (3) ◽  
pp. 1081
Author(s):  
Yoon Kyung Lee

Technologies that are ready-to-use and adaptable in real time to customers’ individual needs are influencing the supply chain of the future. This study proposes a supply chain framework for an innovative and sustainable real-time fashion system (RTFS) between enterprises, designers, and consumers in 3D clothing production systems, using information communication technology, artificial intelligence (AI), and virtual environments. In particular, the RTFS is targeted at customers actively involved in product purchasing, personalising, co-designing, and manufacturing planning. The fashion industry is oriented towards 3D services as a service model, owing to the automation and democratisation of product customisation and personalisation processes. Furthermore, AI offers referral services to prosumers or/and customers and companies, and proposes individual designs with perfect styles and measurements using new 3D computer aided design and AI-based product design technologies for fashion and design companies and customers. Consequently, 3D fashion products in the RTFS supply chain are entirely digital, saving time and money with sampling and tracking capabilities, secured, and trusted with personalised service delivery.


Author(s):  
Yigit Kazancoglu ◽  
Yesim Deniz Ozkan-Ozen ◽  
Muhittin Sagnak ◽  
Ipek Kazancoglu ◽  
Manoj Dora

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Carina Acioli ◽  
Annibal Scavarda ◽  
Augusto Reis

PurposeThe purpose of this paper is 1) to investigate the effects on the crucial Industry 4.0 technological innovations that interact between the real and virtual worlds and that are applied in the sustainable supply chain process; 2) to contribute to the identification of the opportunities, the challenges and the gaps that will support the new research study developments and 3) to analyze the impact of the Industry 4.0 technologies as facilitators of the sustainable supply chain performance in the midst of the Coronavirus (COVID-19).Design/methodology/approachThis research is performed through a bibliographic review in the electronic databases of the Emerald Insight, the Scopus and the Web of Science, considering the main scientific publications on the subject.FindingsThe bibliographic search results in 526 articles, followed by two sequential filters for deleting the duplicate articles (resulting in 487 articles) and for selecting the most relevant articles (resulting in 150 articles).Practical implicationsThis article identifies the opportunities and the challenges focused on the emerging Industry 4.0 theme. The opportunities can contribute to the sustainable performance of the supply chains and their territories. The Industry 4.0 can also generate challenges like the social inequalities related to the position of the man in the labor market by replacing the human workforce with the machines. Therefore, the man-machine relationship in the Industry 4.0 era is analyzed as a gap in the literature. Therefore, as a way to fill this gap, the authors of this article suggest the exploration of the research focused on the Society 5.0. Also known as “super-smart society,” this recent theme appeared in Japan in April 2016. According to Fukuda (2020), in addition to the focus on the technological development, the Society 5.0 also aims at the quality of life and the social challenge resolutions.Originality/valueThis article contributes to the analysis of the Industry 4.0 technologies as facilitators in the sustainable supply chain performance. It addresses the impacts of the Industry 4.0 technologies applied to the supply chains in the midst of the COVID-19 pandemic, and it analyzes the research gaps and limitations found in the literature. The result of this study can add value and stimulate new research studies related to the application of the Industry 4.0 technologies as facilitators in the supply chain sustainable performance. It can encourage the studies related to the COVID-19 impacts on the sustainable supply chains, and it can promote the research development on the relationship among the man, the machine and the labor in the Fourth Industrial Revolution.


Author(s):  
Guido Vinci Carlavan ◽  
Daniel Alejandro Rossit

Industry 4.0 proposes the incorporation of information technologies at all levels of the production process. By incorporating these technologies, Industry 4.0 provides new tools for production planning processes, allowing to address problems in an innovative and efficient manner. From these technologies and tools, it is that in this work a One-of-a-Kind Production (OKP) process is approached, where the products tend to be highly customized. OKP implies working with a very large variability within production, demanding very efficient planning systems. For this, a planning model based on CONWIP-type strategies was proposed, which seeks to level the production of a shop floor configured in the form of a job shop. Even more, for having a more realistic shop-floor representation, machine failures have been included in the model. In turn, different dispatching rules were proposed to study the performance and analyze the behaviour of the system. From the results obtained, it is observed that, when the production demand is very exigent in relation with the capacity of the system, the dispatching rules that analyze the workload generated by each job tend to perform better. However, when the demand on the capacity of the production system is less intense, the rules associated with due dates are the ones that obtain the best results.


2020 ◽  
Author(s):  
Iris Gräßler

The article describes the setup of an experimentation and validation environment by extending a production laboratory: All relevant elements of the production laboratory were equipped with computer systems, so-called "industry 4.0 boxes", and interconnected via a peer-to-peer radio network. The "industry 4.0 boxes" are used to upgrade dedicated sensors for recording machine behaviour and communication technology to be integrated into decentralized production control. In addition, digital twins were implemented to map machine and user behaviour, enable control and support information acquisition and processing. Thereby, a research infrastructure is created for research on potentials of cyber-physical production systems. Research outcomes will be used as a decision basis for companies and for validation of production optimizations. This paper describes the concept and implementation of industry 4.0 functionalities and derives a general concept of simulation platforms for CPPS.


Author(s):  
Luis Alberto Estrada-Jimenez ◽  
Terrin Pulikottil ◽  
Nguyen Ngoc Hien ◽  
Agajan Torayev ◽  
Hamood Ur Rehman ◽  
...  

Interoperability in smart manufacturing refers to how interconnected cyber-physical components exchange information and interact. This is still an exploratory topic, and despite the increasing number of applications, many challenges remain open. This chapter presents an integrative framework to understand common practices, concepts, and technologies used in trending research to achieve interoperability in production systems. The chapter starts with the question of what interoperability is and provides an alternative answer based on influential works in the field, followed by the presentation of important reference models and their relation to smart manufacturing. It continues by discussing different types of interoperability, data formats, and common ontologies necessary for the integration of heterogeneous systems and the contribution of emerging technologies in achieving interoperability. This chapter ends with a discussion of a recent use case and final remarks.


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