scholarly journals Thermal Analysis of the Effects of Multifaceted Conditions on Performance of Shell-and-Tube Heat Exchanger

2021 ◽  
Vol 6 (1) ◽  
pp. 69-75
Author(s):  
Taiwo O. Oni ◽  
Ayotunde A. Ojo ◽  
Daniel C. Uguru-Okorie ◽  
David O. Akindele
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Parallel Flow ◽  
Hot Water ◽  
Inlet Temperature ◽  
Fiber Glass ◽  
Counter Flow ◽  
Tube Heat Exchanger ◽  
Shell And Tube ◽  
Flow Configurations

A shell-and-tube heat exchanger which was subjected to different flow configurations, viz. counter flow, and parallel flow, was investigated. Each of the flow configurations was operated under two different conditions of the shell, that is, an uninsulated shell and a shell insulated with fiber glass. The hot water inlet temperature of the tube was reduced gradually from 60 oC to 40 oC, and performance evaluation of the heat exchanger was carried out. It was found that for the uninsulated shell, the heat transfer effectiveness for hot water inlet temperature of 60, 55, 50, 45, and 40 oC are 0.243, 0.244, 0.240, 0.240, and 0.247, respectively, for the parallel flow arrangement. For the counter flow arrangement, the heat transfer effectiveness for the uninsulated shell are 2.40, 2.74, 5.00, 4.17, and 2.70%, respectively, higher than those for the parallel flow. The heat exchanger’s heat transfer effectiveness with fiber-glass-insulated shell for the parallel flow condition with tube hot water inlet temperatures of 60, 55, 50, 45, and 40 oC are 0.223, 0.226, 0.220, 0.225, and 0.227, respectively, whereas the counter flow condition has its heat transfer effectiveness increased by 1.28, 1.47, 1.82, 1.11, and 1.18%, respectively, over those of the parallel flow.

Effectiveness study in shell and tube heat exchanger at various concentrations of CuO nanofluid for parallel flow

2021 ◽  
pp. 095440622110007
Author(s):  
Syed Sameer ◽  
SB Prakash ◽  
G Narayana Swamy
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Base Fluid ◽  
Cuo Nanoparticles ◽  
Parallel Flow ◽  
Tube Heat Exchanger ◽  
Overall Heat Transfer Coefficient ◽  
Shell And Tube

Nanoparticles enhances the heat transfer between particles and the fluids due to their high specific surface area and adjustable properties, including thermal conductivity and surface wettability, by varying particle volume concentrations in the base fluid to suit different applications. This article is an experimental study on the effectiveness and overall heat transfer coefficient in STHE (shell and tube heat exchanger), comprising baffle cut 25% with a nanofluid at 0.05, 0.1, and 0.2 percentage concentrations of CuO nanoparticles in the DW (distilled water) base-fluid. The inclusion of 0.15% SDBS (Sodium dodecyl-benzene sulphonate) by a two-step method as a surfactant improves the stability of dispersed CuO nanoparticles. The CuO/DW nanofluid thermo-physical properties such as thermal conductivity (k), density (ρ), and dynamic viscosity (μ), have increased. However, the nanofluid's specific heat (Cp) reduces as the nanoparticles proportion rises in the DW base fluid. There is an enhancement of the overall heat transfer coefficient and effectiveness compared to water during parallel flow variation. The maximum heat exchanger effectiveness was 3.01%, 4.01%, and 5.94% higher than water at 0.6 lpm mass flow rate and temperature T = 80 °C for volume fractions of 0.05, 0.1, and 0.2 percentage of CuO/DW nanofluid respectively during parallel flow.

scholarly journals Investigation on fluid flow heat transfer and frictional properties of Al2O3 nanofluids used in shell and tube heat exchanger

2020 ◽  
Author(s):  
sreejesh S R chandran ◽  
Debabrata Barik ◽  
ANSALAM RAJ T G ◽  
Reby ROY
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Transfer Rate ◽  
Working Fluid ◽  
Flow Properties ◽  
Counter Flow ◽  
Tube Heat Exchanger ◽  
Frictional Properties ◽  
Flow Heat ◽  
Shell And Tube

Abstract Nanofluids are generally utilized in providing cooling, lubrication phenomenon, controlling the thermophysical properties of the working fluid. In this work, nanoparticles of Al2O3 are added to the base fluid which flows through the counter flow arrangement in a turbulent flow condition. The hot and cold fluids used are ethylbenzene and water respectively and have different velocities on both shell and tube side. This study emphasizes the analysis of flow properties, friction loss, and energy transfer in terms of heat using nanofluid in the heat exchanger. The heat transfer rate of present investigation with nanoparticle addition is 4.63% higher in comparision to Dittus Boelter correlation. Apart from this, the obtained friction factor is 0.0376 very much closer to Gnielinski and Blasius correlations. This investigation proved that appropriate nanoparticle additions and baffle inclinations have fabulous impact upon the performance of heat exchanger and its effectiveness.

scholarly journals Heat transfer analysis in counter flow shell and tube heat exchanger using of design of experiments

2021 ◽  
pp. 77-77
Author(s):  
Sakthivel Perumal ◽  
Dinesh Sundaresan ◽  
Rajkumar Sivanraju ◽  
Nega Tesfie ◽  
Kamalakannan Ramalingam ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Transfer Coefficient ◽  
Fluid Film ◽  
Heat Transfer Analysis ◽  
Counter Flow ◽  
Tube Heat Exchanger ◽  
Overall Heat Transfer Coefficient ◽  
Shell And Tube

In this research aimed to estimate the Overall heat transfer coefficient of counter flow Shell and Tube heat exchanger. Heat transfer is the phenomenon to analysis of heat transfer from one medium of fluid to another medium of fluid, it is considered as a major role in industrial applications. Numerous heat exchangers are available, in this research considered as shell and tube heat exchanger. Overall Heat Transfer Coefficient (OHTC) informed that three major factors are influenced as passing of fluid (film) media coefficient inside the tubes, circulating of fluid (film) media coefficient over in the shell and the resistance of wall made on metal. In this study Taguchi L9 Orthogonal array is executed to found the overall heat transfer coefficient with effective process parameters. Three major parameters are considered for this work are coil diameter (25 mm, 30 mm and 35 mm), Baffle thickness (15 mm, 20 mm and 25 mm) and Baffle gap (200 mm, 300 mm and 400 mm. Baffle plate thickness is highly significant factor for this experiment.

The Shell and Tube Heat Exchanger Efficiency and Its Relation to Effectiveness

2003 ◽  
Author(s):  
Ahmad Fakheri
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Transfer Rate ◽  
Heat Exchangers ◽  
Transfer Rate ◽  
Counter Flow ◽  
Tube Heat Exchanger ◽  
Optimum Heat ◽  
Flow Heat ◽  
Shell And Tube

The heat exchanger efficiency is defined as the ratio of the actual heat transfer in a heat exchanger to the optimum heat transfer rate. The optimum heat transfer rate, qopt, is given by the product of UA and the Arithmetic Mean Temperature Difference, which is the difference between the average temperatures of hot and cold fluids. The actual rate of heat transfer in a heat exchanger is always less than this optimum value, which takes place in a balanced counter flow heat exchanger. It is shown that for parallel flow, counter flow, and shell and tube heat exchanger the efficiency is only a function of a single nondimensional parameter called Fin Analogy Number. Remarkably, the functional dependence of the efficiency of these heat exchangers on this parameter is identical to that of a constant area fin with an insulated tip. Also a general algebraic expression as well as a generalized chart is presented for the determination of the efficiency of shell and tube heat exchangers with any number of shells and even number of tube passes per shell, when the Number of Transfer Units (NTU) and the capacity ratio are known. Although this general expression is a function of the number of shells and another nondimensional group, it turns out to be almost independent of the number of shells over a wide range of practical interest. The same general expression is also applicable to parallel and counter flow heat exchangers.

scholarly journals Numerical Simulation of Heat Exchanger for Analyzing the Performance of Parallel and Counter Flow

2021 ◽  
Vol 16 ◽  
pp. 145-152
Author(s):  
Farid Ahmed ◽  
Md Minaruzzaman Sumon ◽  
Muhtasim Fuad ◽  
Ravi Gugulothu ◽  
AS Mollah
Keyword(s):  
Numerical Simulation ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Heat Exchangers ◽  
Cold Water ◽  
Hot Water ◽  
Shell Side ◽  
Counter Flow ◽  
Tube Heat Exchanger ◽  
Shell And Tube

Heat exchangers are almost used in every industry. Among them, shell and tube heat exchangers are covering around 32% of the total heat exchanger. Numerical simulation of the Computational models is playing an important role for the prototypes including the Heat Exchanger Models for the improvement in modeling. In this study, the CFD analysis of parallel and counter flow shell and tube heat exchanger was performed. Following project, looked into the several aspects and these are the temperature, velocity, and pressure drop and turbulence kinetic energy along with the heat exchanger length. Hot water was placed in tube side and cold water was placed in shell side of the heat exchanger. Shell side cold temperature was increasing along the heat exchanger length. On the other side, tube side hot water temperature was decreasing along the tube length. This effect was more significance in counter flow rather than the parallel flow. Velocity was more fluctuating in the shell side due to presence of the baffles. Also following the same reason, pressure drop was higher in the shell side cold water rather than the tube side hot water. To measure the turbulence effect, turbulence kinetic energy was determined. Turbulence was decreasing first part of the shell and tube heat exchanger. But, it was increasing along through the rest part heat exchanger. All these observations and the outcomes are evaluated and then further analyzed

Experimental Investigation of Heat Transfer Enhancement by Using Different Number of Fins in Circular Tube

2018 ◽  
Vol 6 (3) ◽  
pp. 1-12
Author(s):  
Kamil Abdul Hussien
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Cold Water ◽  
Finned Tube ◽  
Hot Water ◽  
Copper Tube ◽  
Smooth Tube ◽  
Tube Heat Exchanger ◽  
Mass Flow Rates ◽  
Flow Heat

Abstract-The present work investigates the enhancement of heat transfer by using different number of circular fins (8, 10, 12, 16, and 20) in double tube counter flow heat exchanger experimentally. The fins are made of copper with dimensions 66 mm OD, 22 mm ID and 1 mm thickness. Each fin has three of 14 mm diameter perforations located at 120o from each to another. The fins are fixed on a straight smooth copper tube of 1 m length, 19.9 mm ID and 22.2 mm OD. The tube is inserted inside the insulated PVC tube of 100 mm ID. The cold water is pumped around the finned copper tube, inside the PVC, at mass flow rates range (0.01019 - 0.0219) kg/s. The Reynold's number of hot water ranges (640 - 1921). The experiment results are obtained using six double tube heat exchanger (1 smooth tube and the other 5 are finned one). The results, illustrated that the heat transfer coefficient proportionally with the number of fin. The results also showed that the enhancement ratio of heat transfer for finned tube is higher than for smooth tube with (9.2, 10.2, 11.1, 12.1 13.1) times for number of fins (8, 10, 12, 16 and 20) respectively.

Numerical simulation of the effect of baffle cut and baffle spacing on shell side heat exchanger performance using CFD

2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Swanand Gaikwad ◽  
Ashish Parmar
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Numerical Results ◽  
Shell Side ◽  
Tube Heat Exchanger ◽  
Shell And Tube ◽  
Two Parameters

AbstractHeat exchangers possess a significant role in energy transmission and energy generation in most industries. In this work, a three-dimensional simulation has been carried out of a shell and tube heat exchanger (STHX) consisting of segmental baffles. The investigation involves using the commercial code of ANSYS CFX, which incorporates the modeling, meshing, and usage of the Finite Element Method to yield numerical results. Much work is available in the literature regarding the effect of baffle cut and baffle spacing as two different entities, but some uncertainty pertains when we discuss the combination of these two parameters. This study aims to find an appropriate mix of baffle cut and baffle spacing for the efficient functioning of a shell and tube heat exchanger. Two parameters are tested: the baffle cuts at 30, 35, 40% of the shell-inside diameter, and the baffle spacing’s to fit 6,8,10 baffles within the heat exchanger. The numerical results showed the role of the studied parameters on the shell side heat transfer coefficient and the pressure drop in the shell and tube heat exchanger. The investigation shows an increase in the shell side heat transfer coefficient of 13.13% when going from 6 to 8 baffle configuration and a 23.10% acclivity for the change of six baffles to 10, for a specific baffle cut. Evidence also shows a rise in the pressure drop with an increase in the baffle spacing from the ranges of 44–46.79%, which can be controlled by managing the baffle cut provided.

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