scholarly journals Heat Transfer Determined by the Temperature Sensitive Paint Method

2018 ◽  
Vol 2018 (4) ◽  
pp. 45-57
Author(s):  
Łukasz Jeziorek ◽  
Krzysztof Szafran ◽  
Paweł Skalski

Abstract The paper presents practical aspects of determining the amount of heat flow by measuring the distribution of surface temperature using the Temperature Sensitive Paint (TSP) method. The quantity measured directly with TSP is the intensity of the excited radiation, which is then converted to surface temperature. The article briefly presents three different methods for determining the heat transfer coefficient. Each of these methods is based on a separate set of assumptions and significantly influences the construction of the measuring station. The advantages of each of the presented methods are their individual properties, allowing to improve accuracy, reduce the cost of testing or the possibility of using them in tests of highly complex objects. For each method a mathematical model used to calculate the heat transfer coefficient is presented. For the steady state heat transfer test method that uses a heater of constant and known thermal power, examples of the results of our own research are presented, together with a comparison of the results with available data and a discussion of the accuracy of the results obtained.

2014 ◽  
Vol 137 (4) ◽  
Author(s):  
Benoit Laveau ◽  
Reza S. Abhari ◽  
Michael E. Crawford ◽  
Ewald Lutum

In order to continue increasing the efficiency of gas turbines, an important effort is made on the thermal management of the turbine stage. In particular, understanding and accurately estimating the thermal loads in a vane passage is of primary interest to engine designers looking to optimize the cooling requirements and ensure the integrity of the components. This paper focuses on the measurement of endwall heat transfer in a vane passage with a three-dimensional (3D) airfoil shape and cylindrical endwalls. It also presents a comparison with predictions performed using an in-house developed Reynolds-Averaged Navier–Stokes (RANS) solver featuring a specific treatment of the numerical smoothing using a flow adaptive scheme. The measurements have been performed in a steady state axial turbine facility on a novel platform developed for heat transfer measurements and integrated to the nozzle guide vane (NGV) row of the turbine. A quasi-isothermal boundary condition is used to obtain both the heat transfer coefficient and the adiabatic wall temperature within a single measurement day. The surface temperature is measured using infrared thermography through small view ports. The infrared camera is mounted on a robot arm with six degrees of freedom to provide high resolution surface temperature and a full coverage of the vane passage. The paper presents results from experiments with two different flow conditions obtained by varying the mass flow through the turbine: measurements at the design point (ReCax=7.2×105) and at a reduced mass flow rate (ReCax=5.2×105). The heat transfer quantities, namely the heat transfer coefficient and the adiabatic wall temperature, are derived from measurements at 14 different isothermal temperatures. The experimental data are supplemented with numerical predictions that are deduced from a set of adiabatic and diabatic simulations. In addition, the predicted flow field in the passage is used to highlight the link between the heat transfer patterns measured and the vortical structures present in the passage.


Energies ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 704
Author(s):  
Magdalena Jaremkiewicz ◽  
Jan Taler

This paper proposes an effective method for determining thermal stresses in structural elements with a three-dimensional transient temperature field. This is the situation in the case of pressure elements of complex shapes. When the thermal stresses are determined by the finite element method (FEM), the temperature of the fluid and the heat transfer coefficient on the internal surface must be known. Both values are very difficult to determine under industrial conditions. In this paper, an inverse space marching method was proposed for the determination of the heat transfer coefficient on the active surface of the thick-walled plate. The temperature and heat flux on the exposed surface were obtained by measuring the unsteady temperature in a small region on the insulated external surface of a pressure component that is easily accessible. Three different procedures for the determination of the heat transfer coefficient on the water-spray surface were presented, with the division of the plate into three or four finite volumes in the normal direction to the plate surface. Calculation and experimental tests were carried out in order to validate the method. The results of the measurements and calculations agreed very well. The computer calculation time is short, so the technique can be used for online stress determination. The proposed method can be applied to monitor thermal stresses in the components of the power unit in thermal power plants, both conventional and nuclear.


Author(s):  
Robert J. Moffat

In all electronics cooling situations, and many other practical situations, the surface temperature varies in the stream-wise direction. In these cases, defining the heat transfer coefficient using the adiabatic temperature of the surface instead of the mixed mean temperature of the coolant result in significant benefits. The resulting definition is hadiabatic. The theoretical and practical bases for hadiabatic are presented. Examples of its use in electronics cooling are described to show the operational advantages this approach offers. Turbulence strongly affects heat transfer. A simple, turbulence-based correlation is presented that yields an estimate of the heat transfer coefficient good enough for preliminary design estimates and often as accurate as can be relied upon from CFD calculations using present codes.


2013 ◽  
Vol 444-445 ◽  
pp. 1290-1294
Author(s):  
Li Jun Hou ◽  
He Ming Cheng ◽  
Jian Yun Li ◽  
Bao Dong Shao ◽  
Jie Hou

In order to simulate the thermal stresses, thermal strains and residual stresses of steel during quenching by numerical means, it is necessary to obtain an accurate boundary condition of temperature field. The explicit finite difference method, nonlinear estimate method and the experimental relation between temperature and time during water and nitrogen-spray water quenching have been used to solve the inverse problem of heat conduction. The relations between surface heat-transfer coefficient in water and nitrogen-spray water quenching and surface temperature of cylinder have been given. In numerical calculation, the thermal physical properties of material were treated as the function of temperature. The results show that the relations between surface heat-transfer coefficient and surface temperature are non-linear during water and nitrogen-spray water quenching, the heat-transfer coefficient is bigger when water quenching than when nitrogen-spray water before 580°C, the heat-transfer coefficient is smaller when water quenching than when nitrogen-spray water after 400°C. The results of calculation coincided with the results of experiment. This method can effectively determine the surface heat-transfer coefficient during water and nitrogen-spray water quenching.


Author(s):  
Benoit Laveau ◽  
Reza S. Abhari ◽  
Michael E. Crawford ◽  
Ewald Lutum

In order to continue increasing the efficiency of gas turbines, an important effort is made on the thermal management of the turbine stage. In particular understanding and accurately estimating the thermal loads in a vane passage is of primary interest to engine designers looking to optimize the cooling requirements and ensure the integrity of the components. This paper focuses on the measurement of endwall heat transfer in a vane passage with a 3D airfoil shape and cylindrical endwalls. It also presents a comparison with predictions performed using an in-house developed RANS solver featuring a specific treatment of the numerical smoothing using a flow adaptive scheme. The measurements have been performed in a steady state axial turbine facility on a novel platform developed for heat transfer measurements and integrated to the nozzle guide vane row of the turbine. A quasi-isothermal boundary condition is used to obtain both the heat transfer coefficient and the adiabatic wall temperature within a single measurement day. The surface temperature is measured using infrared thermography through small view ports. The infrared camera is mounted on a robot-arm with six degrees of freedom to provide high resolution surface temperature and a full coverage of the vane passage. The paper presents results from experiments with two different flow conditions obtained by varying the mass flow through the turbine: measurements at the design point (ReCax = 7,2.105) and at a reduced mass flow rate (ReCax = 5,2.105). The heat transfer quantities, namely the heat transfer coefficient and the adiabatic wall temperature, are derived from measurements at 14 different isothermal temperatures. The experimental data are supplemented with numerical predictions that are deduced from a set of adiabatic and diabatic simulations. In addition, the predicted flow field in the passage is used to highlight the link between the heat transfer patterns measured and the vortical structures present in the passage.


Author(s):  
X. C. Li ◽  
J. Zhou ◽  
K. Aung

One of the most fundamental concepts in heat transfer is the convective heat transfer coefficient, which is closely related with the flow Reynolds number, flow geometry and the thermal conditions on the heat transfer surface. To define the heat transfer coefficient, a reference temperature is needed besides the surface temperature and heat flux. The reference temperature can be chosen differently, such as the fluid bulk mean temperature (for internal flows) and the temperature at the far field (for external flows). For complicated flows, the adiabatic wall temperature, defined as the wall temperature when the surface heat flux is zero, is commonly adopted as the reference temperature. Other options can also be applied to complicated flows. This paper analyzed some of the potential selections of the reference temperature for different flow settings, including film cooling, jet impingement with cross flows and a mixing flow in a straight duct with or without internal heat source. Both laminar and turbulent flows are considered with different boundary conditions. Dramatic changes of heat transfer coefficient are observed with different reference temperatures. In some special conditions the heat transfer coefficient becomes negative, which means the heat flux has a different direction with the driving temperature difference defined. An innovative method is proposed to calculate the heat transfer coefficient of complicated flows with constant surface temperature.


Author(s):  
S. Sikdar ◽  
A. Mukhopadhyay

A Mathematical model has been developed to predict the temperature profile of the strip in the Run-out Table (ROT) of the Hot Strip Mill (HSM) at Tata Steel, India. The prediction of temperature profile across the thickness of the strip shows good results. A simple correlation for heat transfer coefficient has emerged from this study. A polynomial as a function of strip surface temperature has been found to represent the heat transfer coefficient at water-strip interface accurately. The salient features of this paper are described as follows: 1) An off-line model has been developed to predict the through thickness temperature of the strip in the Run-out Table of a Hot Strip Mill. 2) The heat transfer coefficient at water-strip interface on the water-cooled zone over the bed of Run-out Table can be considered as a polynomial of strip surface temperature. Tests have been performed to validate the correlation of heat transfer coefficient against several thousand coils.


2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Hassan Ali ◽  
Hua Sheng Wang ◽  
Adrian Briggs ◽  
John W. Rose

Careful heat-transfer measurements have been conducted for condensation of steam-ethanol mixtures flowing vertically downward over a horizontal, water-cooled tube at pressures ranging from around atmospheric down to 14 kPa. Care was taken to avoid error due to the presence of air in the vapor. The surface temperature was accurately measured by embedded thermocouples. The maximum vapor velocity obtainable was limited by the maximum electrical power input to the boiler. At atmospheric pressure this was 7.5 m/s while at the lowest pressure a velocity of 15.0 m/s could be achieved. Concentrations of ethanol by mass in the boiler when cold prior to start up were 0.025%, 0.05%, 0.1%, 0.5%, and 1.0%. Tests were conducted for a range of coolant flow rates. Enhancement of the heat-transfer coefficient over pure steam values was found by a factor up to around 5, showing that the decrease in thermal resistance of the condensate due to Marangoni condensation outweighed diffusion resistance in the vapor. The best performing compositions (in the liquid when cold) depended on vapor velocity but were in the range 0.025–0.1% ethanol in all cases. For the atmospheric pressure tests the heat-transfer coefficient for optimum composition, and at a vapor-to-surface temperature difference of around 15 K, increased from around 55 kW/m2 K to around 110 kW/m2 K as the vapor velocity increased from around 0.8 to 7.5 m/s. For a pressure of 14 kPa the heat-transfer coefficient for optimum composition, and at a vapor-to-surface temperature difference of around 9 K, increased from around 70 kW/m2 K to around 90 kW/m2 K as the vapor velocity increased from around 5.0 to 15.0 m/s. Photographs showing the appearance of Marangoni condensation on the tube surface under different conditions are included in the paper.


Vestnik IGEU ◽  
2020 ◽  
pp. 5-11
Author(s):  
A.B. Biryukov ◽  
A.N. Lebedev ◽  
P.A. Gnitiev ◽  
Ya.S. Vlasov

The recuperative burners is a modern direction of reducing fuel consumption during the heat treatment of metals in furnaces. Their use can significantly reduce fuel consumption. Despite the evident advantages, the spread of such equipment is constrained due to its high cost. The research is conducted for determining ribs rational profile and optimizing mass and size characteristics of a built-in recuperator. There are results that make it possible to reduce either the recuperator mass or its aerodynamic resistance. However, such changes contradict each other, so a compromise solution must be found. Currently, there are no generally accepted methods of thermotechnical calculations for recuperative burners. This work aims to develop a methodology to optimize the built-in recuperator surface according to the criterion of maximizing the energy coefficient. To conduct the study, the elements of recuperative heat exchange theory for counter-flow media were used. The proven methodology for determining the temperature of heated air and cooled combustion products after recuperator was applied. Also, the known concept of energy coefficient was used for the research. A technique has been developed to optimize the surface of the incorporated heat exchanger according to the criterion of maximizing the energy coefficient. The technique includes composing an expression for determining the energy coefficient, taking its derivative and equating it to zero with further solving the obtained equation with respect to heat exchange surface. The developed method was used in the recuperative burner with the thermal power of 500 kW. For the range of heat transfer coefficient 75–200 W/(m2·K) associated to the smoothtube part, a fifth-degree polynomial has been determined which describes the dependence of the smoothtube part optimal value of a built-in recuperator surface on the heat transfer coefficient. The developed technique is important for recuperative burners design, for increasing their efficiency and reducing their production cost. The methodology error associated with the assumption that the heat transfer coefficient is constant when the length of the built-in recuperator changes does not exceed 5 %.


2019 ◽  
Vol 23 (Suppl. 4) ◽  
pp. 1163-1174
Author(s):  
Slawomir Gradziel ◽  
Karol Majewski ◽  
Marek Majdak

Development of the heat transfer surfaces on the tube inside makes it very difficult or even impossible to determine the heat transfer coefficient analytically. This paper presents the experimental determination of the coefficient in an internally rifled tube with spiral ribs. The tests are carried out on a laboratory stand constructed at the Institute of Thermal Power Engineering of the Cracow University of Technology. The tube under analysis has found application in a supercritical circulating fluidized bed boiler. The heat transfer coefficient local values are determined for the Reynolds numbers included in the range of ~6000 to ~50000 and for three ranges of the heating elements power. As the medium flows through internally rifled tubes with spiral ribs, the heat transfer process gets intensified compared to similar processes taking place in smooth tubes. Based on the obtained experimental data, a correlation is developed enabling determination of the dimensionless Chilton-Colburn j factor. The equation form is selected so that a comparison with existing results of tests performed on rifled tubes can be made. Comparing the Nusselt number values calculated based on the developed correlation with those obtained using other correlations described in the literature, it can be observed that the criterial number is about twice higher. The research results confirm the thesis that the element internal geometry has a sub-stantial impact on the heat transfer process.


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