scholarly journals Aerodynamic Effects of High Turbulence Intensity on a Variable-Speed Power-Turbine Blade with Large Incidence and Reynolds Number Variations

Author(s):  
Ashlie B. Flegel ◽  
Paul W. Giel ◽  
Gerard E. Welch
Author(s):  
J. A. Long ◽  
L. P. G. Moualeu ◽  
N. J. Hemming ◽  
F. E. Ames ◽  
Y. B. Suzen

The influence of low to moderate Reynolds number and low to moderate turbulence level on aerodynamic losses is investigated in an incidence tolerant turbine blade cascade for a variable speed power turbine. This work complements midspan heat transfer and blade loading measurements which are acquired in the same cascade at the same conditions. The aerodynamic loss measurements are acquired to quantify the influence of Reynolds number and turbulence level on blade loss buckets over the wide range of incidence angles for the variable speed turbine. Eight discrete incidence angles are investigated ranging from +5.8° to −51.2°. Noting that the design inlet angle of the blade is 34.2° these incidence angles correspond to inlet angles ranging from +40° to −17°. Exit loss surveys, presented in terms of local total pressure loss and secondary velocities have been acquired at four exit chord Reynolds numbers ranging from 50,000 to 568,000. These measurements were acquired at both low (∼0.4%) and moderate (∼4.0%) inlet turbulence intensities. The total pressure losses are also presented in terms of cross passage averaged loss and turning angle. The resulting loss buckets for passage averaged losses are plotted at varied Reynolds numbers and turbulence condition. The exit loss data quantify the impact of Reynolds number and incidence angle on aerodynamic losses. Generally, these data document the substantial deterioration of performance with decreasing Reynolds number.


1999 ◽  
Vol 122 (2) ◽  
pp. 431-433 ◽  
Author(s):  
C. G. Murawski ◽  
K. Vafai

An experimental study was conducted in a two-dimensional linear cascade, focusing on the suction surface of a low pressure turbine blade. Flow Reynolds numbers, based on exit velocity and suction length, have been varied from 50,000 to 300,000. The freestream turbulence intensity was varied from 1.1 to 8.1 percent. Separation was observed at all test Reynolds numbers. Increasing the flow Reynolds number, without changing freestream turbulence, resulted in a rearward movement of the onset of separation and shrinkage of the separation zone. Increasing the freestream turbulence intensity, without changing Reynolds number, resulted in shrinkage of the separation region on the suction surface. The influences on the blade’s wake from altering freestream turbulence and Reynolds number are also documented. It is shown that width of the wake and velocity defect rise with a decrease in either turbulence level or chord Reynolds number. [S0098-2202(00)00202-9]


Author(s):  
Kenneth Van Treuren ◽  
Tyler Pharris ◽  
Olivia Hirst

The low-pressure turbine has become more important in the last few decades because of the increased emphasis on higher overall pressure and bypass ratios. The desire is to increase blade loading to reduce blade counts and stages in the low-pressure turbine of a gas turbine engine. Increased turbine inlet temperatures for newer cycles results in higher temperatures in the low-pressure turbine, especially the latter stages, where cooling technologies are not used. These higher temperatures lead to higher work from the turbine and this, combined with the high loadings, can lead to flow separation. Separation is more likely in engines operating at high altitudes and reduced throttle setting. At the high Reynolds numbers found at takeoff, the flow over a low-pressure turbine blade tends to stay attached. At lower blade Reynolds numbers (25,000 to 200,000), found during cruise at high altitudes, the flow on the suction surface of the low-pressure turbine blades is inclined to separate. This paper is a study on the flow characteristics of the L1A turbine blade at three low Reynolds numbers (60,000, 108,000, and 165,000) and 15 turbulence intensities (1.89% to 19.87%) in a steady flow cascade wind tunnel. With this data, it is possible to examine the impact of Reynolds number and turbulence intensity on the location of the initiation of flow separation, the flow separation zone, and the reattachment location. Quantifying the change in separated flow as a result of varying Reynolds numbers and turbulence intensities will help to characterize the low momentum flow environments in which the low-pressure turbine must operate and how this might impact the operation of the engine. Based on the data presented, it is possible to predict the location and size of the separation as a function of both the Reynolds number and upstream freestream turbulence intensity (FSTI). Being able to predict this flow behavior can lead to more effective blade designs using either passive or active flow control to reduce or eliminate flow separation.


Author(s):  
Robert J. Boyle ◽  
Ali A. Ameri

The effects of turbulence intensity and length scale on turbine blade heat transfer and aerodynamic losses are investigated. The importance of freestream turbulence on heat transfer increases with Reynolds number and turbulence intensity, and future turbine blade Reynolds numbers are expected to be higher than in current engines. Even when film cooling is used, accurate knowledge of baseline heat transfer distributions are needed. Heat flux reductions due to film cooling depend on the ratio of film cooled-to-solid blade heat transfer coefficients. Comparisons are made between published experimental data and published correlations for leading edge heat transfer. Stagnation region heat transfer rates of vanes and blades of high pressure turbines can be nearly double those predicted when predictions neglect freestream turbulence effects. Correlations which included the scale of turbulence gave better agreement with data. Two-dimensional Navier-Stokes analysis were done for several existing test cases where measures of the turbulence scale are available. The test cases had significant regions where the flow was not fully turbulent. Freestream turbulence increases laminar heat transfer, but has little influence on turbulent heat transfer. The Navier-Stokes analysis included a model for the effects of high freestream turbulence on laminar or transitioning boundary layers. Comparisons were made with vane and rotor blade data, as well as with high Reynolds number test data that simulated the favorable pressure gradient regions seen in the forward portions of turbine blades. Predictions of surface heat transfer showed the appropriate trends in heat transfer with turbulence intensity and turbulence scale. However, the absolute level of agreement indicated that further verification of approaches to predicting turbulence intensity and scale effects is needed. Significant increases in losses were calculated for vane and rotor blade geometries as inlet turbulence increased.


Author(s):  
Ashlie B. McVetta ◽  
Paul W. Giel ◽  
Gerard E. Welch

Aerodynamic measurements obtained in a transonic linear cascade were used to assess the impact of large incidence angle and Reynolds number variations on the 3-D flow field and midspan loss and turning of a 2-D section of a variable-speed power-turbine (VSPT) rotor blade. Steady-state data were obtained for ten incidence angles ranging from +15.8° to −51.0°. At each angle, data were acquired at five flow conditions with the exit Reynolds number (based on axial chord) varying over an order-of-magnitude from 2.12 × 105 to 2.12 × 106. Data were obtained at the design exit Mach number of 0.72 and at a reduced exit Mach number of 0.35 as required to achieve the lowest Reynolds number. Midspan total-pressure and exit flow angle data were acquired using a five-hole pitch/yaw probe surveyed on a plane located 7.0 percent axial-chord downstream of the blade trailing edge plane. The survey spanned three blade passages. Additionally, three-dimensional half-span flow fields were examined with additional probe survey data acquired at 26 span locations for two key incidence angles of +5.8° and −36.7°. Survey data near the endwall were acquired with a three-hole boundary-layer probe. The data were integrated to determine average exit total-pressure and flow angle as functions of incidence and flow conditions. The data set also includes blade static pressures measured on four spanwise planes and endwall static pressures. Tests were conducted in the NASA Glenn Transonic Turbine Blade Cascade Facility. The measurements reflect strong secondary flows associated with the high aerodynamic loading levels at large positive incidence angles and an increase in loss levels with decreasing Reynolds number. The secondary flows decrease with negative incidence as the blade becomes unloaded. Transitional flow is admitted in this low inlet turbulence dataset, making it a challenging CFD test case. The dataset will be used to advance understanding of the aerodynamic challenges associated with maintaining efficient power turbine operation over a wide shaft-speed range.


2011 ◽  
Vol 670 ◽  
pp. 260-300 ◽  
Author(s):  
B. SCHEICHL ◽  
A. KLUWICK ◽  
F. T. SMITH

Massive flow separation from the surface of a plane bluff obstacle in an incompressible uniform stream is addressed theoretically for large values of the global Reynolds numberRe. The analysis is motivated by a conclusion drawn from recent theoretical results which is corroborated by experimental findings but apparently contrasts with common reasoning: the attached boundary layer extending from the front stagnation point to the position of separation never attains a fully developed turbulent state, even for arbitrarily largeRe. Consequently, the boundary layer exhibits a certain level of turbulence intensity that is linked with the separation process, governed by local viscous–inviscid interaction. Eventually, the latter mechanism is expected to be associated with rapid change of the separating shear layer towards a fully developed turbulent one. A self-consistent flow description in the vicinity of separation is derived, where the present study includes the predominantly turbulent region. We establish a criterion that acts to select the position of separation. The basic analysis here, which appears physically feasible and rational, is carried out without needing to resort to a specific turbulence closure.


Author(s):  
P. D. Friedman ◽  
J. Katz

This paper investigates the rise-rate of droplets that are slightly lighter than the surrounding fluid. We experimentally investigate the effect of three parameters: Stokes number, turbulence intensity and droplet Reynolds number. Droplets were injected into a chamber with nearly isotropic turbulence and little mean flow. The results show that at high turbulence intensity, the mean droplet rise-rate is 25% of the rms velocity regardless of the Stokes number, while at low turbulence intensity, the droplets rise at a rate equal to the rise-rate in a quiescent fluid. At intermediate turbulence intensity, the rise-rate is strongly dependent on the Stokes number.


Author(s):  
P. Jin ◽  
R. J. Goldstein

Local mass transfer measurements on a simulated high pressure turbine blade are conducted in a linear cascade with tip clearance, using a naphthalene sublimation technique. The effects of tip clearance (0.86%–6.90% of chord), are investigated at an exit Reynolds number of 5.8 × 105 and a low turbulence intensity of 0.2%. The effects of the exit Reynolds number (4–7 × 105) and the turbulence intensity (0.2% and 12.0%) are also measured for the smallest tip clearance. The effect of tip clearance on the mass transfer on the pressure surface is limited to 10% of the blade height from the tip at smaller tip clearances. At the largest tip clearance high mass transfer rates are induced at 15% of curvilinear distance (Sp/C) by the strong acceleration of the fluid on the pressure side into the clearance. The effect of tip clearance on the mass transfer is not very evident on the suction surface for curvilinear distance of Ss/C < 0.21. However, much higher mass transfer rates are caused downstream of Ss/C ≈ 0.50 by the tip leakage vortex atthe smallest tip clearance, while at the largest tip clearance, the average mass transfer is lower than that with zero tip clearance, probably because the strong leakage vortex pushes the passage vortex away from the suction surface. A high mainstream turbulence level (12.0%) increases the local mass transfer rates on the pressure surface, while a higher mainstream Reynolds number generates higher local mass transfer rates on both near-tip surfaces.


2003 ◽  
Vol 125 (3) ◽  
pp. 521-528 ◽  
Author(s):  
P. Jin ◽  
R. J. Goldstein

Local mass transfer measurements on a simulated high-pressure turbine blade are conducted in a linear cascade with tip clearance, using a naphthalene sublimation technique. The effects of tip clearance (0.86–6.90% of chord) are investigated at an exit Reynolds number of 5.8×105 and a low turbulence intensity of 0.2%. The effects of the exit Reynolds number 4−7×105 and the turbulence intensity (0.2 and 12.0%) are also measured for the smallest tip clearance. The effect of tip clearance on the mass transfer on the pressure surface is limited to 10% of the blade height from the tip at smaller tip clearances. At the largest tip clearance high mass transfer rates are induced at 15% of curvilinear distance Sp/C by the strong acceleration of the fluid on the pressure side into the clearance. The effect of tip clearance on the mass transfer is not very evident on the suction surface for curvilinear distance of Ss/C<0.21. However, much higher mass transfer rates are caused downstream of Ss/C≈0.50 by the tip leakage vortex at the smallest tip clearance, while at the largest tip clearance, the average mass transfer is lower than that with zero tip clearance, probably because the strong leakage vortex pushes the passage vortex away from the suction surface. High mainstream turbulence level (12.0%) increases the local mass transfer rates on the pressure surface, while a higher mainstream Reynolds number generates higher local mass transfer rates on both near-tip surfaces.


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