scholarly journals Analysis of the Tool Stick-Out Influence on Machining Chatter

2021 ◽  
Author(s):  
Asier Barbeito Albizu ◽  
Pedro-José Arrazola ◽  
Klaus Bonde Ørskov

Increased stability in machining processes is highly desired by all machining industries when vibrations and specially chatter occur. This phenomenon is defined as a self-excited vibration that occurs due to the regeneration of waviness of the workpiece surface. In machining industry, the trend is to rely on the trial and error method or mere experience when deciding the machining spindle speeds, depths of cut and tool stick-outs, all of which are parameters directly related to chatter occurrence. Currently, the shortest possible tool stick-out is chosen by default, but literature has proven that longer stick-outs may bring some advantages when it comes to material removal rates. Aiming to prove this theory, this paper will discuss the influence of the tool stick-out on machining chatter occurrence. To that end, the effect of the tool stick-out on the modal parameters of the system, on the Stability Lobe Diagram (SLD) and on productivity will be analysed. Therefore, a number of Tap-Tests to different tool/tool-holder/stick-out combinations have been performed, in order to gather the data (FRFs and SLDs) where the analysis is based on. Last but not least, some machining tests have been conducted aiming to compare the theoretical chatter occurrence conditions, provided by the SLD, with the experimental ones. For that, two Al5083 workpieces have been slot milled under different cutting conditions, facilitating the unexpected results wherein the conclusions have been based upon.

2015 ◽  
Vol 9 (1) ◽  
pp. 1
Author(s):  
Dimas Prasetyo Muhammad, Gerard Aponno, Suselo Utoyo

The utilization of concrete-test-cylindrical waste was few due to it’s tendency to roll over when being stacked and the stacked form was not uniform like cubed waste. That is why the writer wants to use the cylindrical waste as a material of gravity-typed retaining wall.The purpose of this study is to find out the stability, cost, and implemention method of cylindrical waste as a material such retaining wall.The stability analysis of retaining wall made from cylindrical concrete was compared to commonly stoned retaining wall through trial and error method. The next step was to make the construction of retaining wall made from cylindrical concrete and stone to see the implemetion method and cost needed per m3.       Stability analysis results in cylindrical concrete retaining wall safe from rolling, sliding, and reaction of foundation soil. Compared to stoned retaining wall of 3,00 m tall and 1,70 m long, it has safety factor (SF) Fgl = 2.13, Fgs = 2,37, and qumax = 4,07 ton/m2  which means it is close to the FS of stoned retaining wall Fgl = 2.18, Fgs = 2,39, and qumax = 9,89 ton/m2 ; at IDR 1.012.093,74 per m3 which means it is IDR 389.553 more expensive  ; and it is of horizontal arragement.Keywords: retaining wall, concrete-test cylinder, stability, cost estimate, horizontal arrangement.


2005 ◽  
Vol 128 (2) ◽  
pp. 197-202 ◽  
Author(s):  
J. K. Wang ◽  
M. M. Khonsari

A method is developed for predicting the stability envelope of a rotor-bearing system using the Hopf bifurcation theory. Results are compared to published literature obtained using a trial-and-error method.


Author(s):  
Lidiya Derbenyova

The article focuses on the problems of translation in the field of hermeneutics, understood as a methodology in the activity of an interpreter, the doctrine of the interpretation of texts, as a component of the transmission of information in a communicative aspect. The relevance of the study is caused by the special attention of modern linguistics to the under-researched issues of hermeneutics related to the problems of transmission of foreign language text semantics in translation. The process of translation in the aspect of hermeneutics is regarded as the optimum search and decision-making process, which corresponds to a specific set of functional criteria of translation, which can take many divergent forms. The translator carries out a number of specific translation activities: the choice of linguistic means and means of expression in the translation language, replacement and compensation of nonequivalent units. The search for the optimal solution itself is carried out using the “trial and error” method. The translator always acts as an interpreter. Within the boundaries of a individual utterance, it must be mentally reconstructed as conceptual situations, the mentally linguistic actions of the author, which are verbalized in this text.


Author(s):  
H. J. Godwin

The determination of a pair of fundamental units in a totally real cubic field involves two operations—finding a pair of independent units (i.e. such that neither is a power of the other) and from these a pair of fundamental units (i.e. a pair ε1; ε2 such that every unit of the field is of the form with rational integral m, n). The first operation may be accomplished by exploring regions of the integral lattice in which two conjugates are small or else by factorizing small primes and comparing different factorizations—a trial-and-error method, but often a quick one. The second operation is accomplished by obtaining inequalities which must be satisfied by a fundamental unit and its conjugates and finding whether or not a unit exists satisfying these inequalities. Recently Billevitch ((1), (2)) has given a method, of the nature of an extension of the first method mentioned above, which involves less work on the second operation but no less on the first.


2016 ◽  
Vol 4 (29) ◽  
pp. 11446-11452 ◽  
Author(s):  
Zhonglu Guo ◽  
Jian Zhou ◽  
Linggang Zhu ◽  
Zhimei Sun

Identifying suitable photocatalysts for photocatalytic water splitting to produce hydrogen fuelviasunlight is an arduous task by the traditional trial-and-error method.


2009 ◽  
Vol 424 ◽  
pp. 197-204 ◽  
Author(s):  
W. Assaad ◽  
H.J.M. Geijselaers ◽  
K.E. Nilsen

The design of extrusion dies depends on the experience of the designer. After the die has been manufactured, it is tested during an extrusion process and machined several times until it works properly. The die is designed by a trial and error method which is expensive interms of time consumption and the amount of scrap. Research is going on to replace the trial pressing with finite element simulations that concentrate on material and tool analysis. In order to validate the tool simulations, an experiment is required for measuring the deformation of the die. Measuring the deformation of the die is faced with two main obstacles: high temperature and little free space. To overcome these obstacles a method is tried, which works by applying a laser beam on a reflecting surface. This cheap method is simple, robust and gives good results. This paper describes measuring the deformation of a flat die used to extrude a single U shape profile. In addition, finite element calculation of the die is performed. Finally, a comparison is performed between experimental and numerical results.


Author(s):  
Xingwu Zhang ◽  
Ziyu Yin ◽  
Jiawei Gao ◽  
Jinxin Liu ◽  
Robert X. Gao ◽  
...  

Chatter is a self-excited and unstable vibration phenomenon during machining operations, which affects the workpiece surface quality and the production efficiency. Active chatter control has been intensively studied to mitigate chatter and expand the boundary of machining stability. This paper presents a discrete time-delay optimal control method for chatter suppression. A dynamical model incorporating the time-periodic and time-delayed characteristic of active chatter suppression during the milling process is first formulated. Next, the milling system is represented as a discrete linear time-invariant (LTI) system with state-space description through averaging and discretization. An optimal control strategy is then formulated to stabilize unstable cutting states, where the balanced realization method is applied to determine the weighting matrix without trial and error. Finally, a closed-loop stability lobe diagram (CLSLD) is proposed to evaluate the performance of the designed controller based on the proposed method. The CLSLD can provide the stability lobe diagram with control and evaluate the performance and robustness of the controller cross the tested spindle speeds. Through many numerical simulations and experimental studies, it demonstrates that the proposed control method can make the unstable cutting parameters stable with control on, reduce the control force to 21% of traditional weighting matrix selection method by trial and error in simulation, and reduce the amplitude of chatter frequency up to 78.6% in experiment. Hence, the designed controller reduces the performance requirements of actuators during active chatter suppression.


1969 ◽  
Vol 23 (2) ◽  
pp. 128-132 ◽  
Author(s):  
E. Alexander ◽  
B. S. Fraenkel

A routine method to adjust a grazing incidence spectrometer for maximum resolution is described. The trial and error method uses as variable, the distance of the slit from the Rowland circle. Examples of resolved doublets are shown.


2021 ◽  
Author(s):  
Prantik Dutta ◽  
Arun Gande ◽  
Gopi Ram

In this letter, a non-reciprocal filter with enhanced directivity is analyzed methodically and the filter parameters are optimized using an evolutionary algorithm. The return loss, insertion loss, and isolation characteristics of the filter exhibit a trade-off that makes manual tuning a trial-and-error method. The veracity of the numerical modeling is conformed by designing a 150 MHz lumped element non-reciprocal bandpass filter based on the parameters extracted using an evolutionary algorithm based particle swarm optimization (PSO). The simulated and measured results comply well with the modeling and the results exhibit maximum directivity of 28.2 dB without degradation in insertion loss (1.1 dB) and return loss (16.2 dB) within the passband. The algorithm can be utilized in designing non-reciprocal filters having different center frequencies and bandwidths.


2021 ◽  
Vol 2 (2) ◽  
pp. 60-68
Author(s):  
N. N. A. Rahman ◽  
N. M. Yahya

Mathematical model has been proposed for some system that involves a brushed DC motor and it is widely used in industry. Brushed DC motor ideals for applications with a low- torque, manage to change pace or speed and it is widely used in many applications such as x-y table positioning system, conveyor systems and other system that required to use the features that brushed DC motor have. Mathematical model of brushed DC motor in order to verify the performance of the DC motor. In this paper, mathematical model of brushed DC motor will be derived from a brushed DC motor circuit that consist of two parts that are electrical and mechanical part. To validate the functionality of mathematical model, the performance of the brushed DC motor without any controller will be compared with the brushed DC motor with the presence of PI-PD controller that will be tuned by trial-and-error method. Performances of both brushed DC motor with and without controller will be compared in terms of transient response which are, rise time, Tr, settling time, Ts, steady state error, ess and lastly percentage overshoot. At the end of the study, the brushed DC motor with PI-PD controller show a better performance compared to the brushed DC motor without any controller.


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