scholarly journals Numerical analysis of plastic die deformation during high temperature copper extrusion

2021 ◽  
Author(s):  
Stefan Lechner ◽  
Renè Nitschke ◽  
Sören Müller
Keyword(s):  
Plastic Deformation ◽  
High Temperature ◽  
Mechanical Load ◽  
Residual Deformation ◽  
Tool Material ◽  
Load Cycle ◽  
Compression Tests ◽  
Tool Steels ◽  
Die Deflection ◽  
Hot Work Tool Steels

In copper extrusion, billet temperatures of 600°C or more are very common and the dies are therefore exposed to high thermo-mechanical stress. This causes deflection and wear of the dies and thus reduced quality of the extruded profile. In the present study, die deflection and residual deformation after several extrusion cycles was investigated by means of extrusion trials and numerical analyses. Material models of four tool materials (hot-work tool steels 1.2367 and CS1, nickel-based alloy 718, cobalt-based alloy Stellite 1) and the copper alloy CW024A were provided by hot compression tests. Extrusion trials were carried out applying four different dies, each made of another tool material. Using the FEM based software DEFORM 2D, the extrusion trials were modeled and decoupled die stress analyses were performed, which simulated three consecutive load cycles. The focus of the data interpretation was in die deflection in proximity of the die land due to the thermo-mechanical load and residual plastic deformation after relief of the mechanical load. Larger values of deflection close to the die land were observed for the hot-work tool steels, while the deflection of nickel- and cobalt-based alloys was negligibly small. Also, remarkable plastic deformation was only determined for the hot-work tool steels, with increasing values for every simulated load cycle. This analysis characterizes the performance limits of hot-work tool steels and the benefits of nickel- and cobalt-based alloys regarding contour accuracy during high temperature copper extrusion.

scholarly journals High-temperature oxidation of four hot-work tool steels

2018 ◽  
Vol 52 (6) ◽  
pp. 775-780
Author(s):  
T. Balaško ◽  
J. Burja ◽  
J. Medved
Keyword(s):  
High Temperature ◽  
High Temperature Oxidation ◽  
Tool Steels ◽  
Temperature Oxidation ◽  
Hot Work Tool Steels

Plastic Deformation in Microtomed Sections

1971 ◽  
Vol 29 ◽  
pp. 458-459
Author(s):  
J. Temple Black
Keyword(s):  
Plastic Deformation ◽  
Plastic Strain ◽  
Applied Stress ◽  
Elastic Strain ◽  
High Strain ◽  
Tool Material ◽  
Cutting Edge ◽  
Material Structure ◽  
Geometrical Constraints

The output of the ultramicrotomy process with its high strain levels is dependent upon the input, ie., the nature of the material being machined. Apart from the geometrical constraints offered by the rake and clearance faces of the tool, each material is free to deform in whatever manner necessary to satisfy its material structure and interatomic constraints. Noncrystalline materials appear to survive the process undamaged when observed in the TEM. As has been demonstrated however microtomed plastics do in fact suffer damage to the top and bottom surfaces of the section regardless of the sharpness of the cutting edge or the tool material. The energy required to seperate the section from the block is not easily propogated through the section because the material is amorphous in nature and has no preferred crystalline planes upon which defects can move large distances to relieve the applied stress. Thus, the cutting stresses are supported elastically in the internal or bulk and plastically in the surfaces. The elastic strain can be recovered while the plastic strain is not reversible and will remain in the section after cutting is complete.

Investigation of shock-wave deformation history from recovered structure

1986 ◽  
Vol 44 ◽  
pp. 434-435
Author(s):  
M.A. Mogilevsky ◽  
L.S. Bushnev
Keyword(s):  
Shock Wave ◽  
Plastic Deformation ◽  
Dislocation Density ◽  
Shock Waves ◽  
Shock Front ◽  
Single Crystals ◽  
Residual Deformation ◽  
Deformation Structure ◽  
Deformation History ◽  
Deformation Velocity

Single crystals of Al were loaded by 15 to 40 GPa shock waves at 77 K with a pulse duration of 1.0 to 0.5 μs and a residual deformation of ∼1%. The analysis of deformation structure peculiarities allows the deformation history to be re-established.After a 20 to 40 GPa loading the dislocation density in the recovered samples was about 1010 cm-2. By measuring the thickness of the 40 GPa shock front in Al, a plastic deformation velocity of 1.07 x 108 s-1 is obtained, from where the moving dislocation density at the front is 7 x 1010 cm-2. A very small part of dislocations moves during the whole time of compression, i.e. a total dislocation density at the front must be in excess of this value by one or two orders. Consequently, due to extremely high stresses, at the front there exists a very unstable structure which is rearranged later with a noticeable decrease in dislocation density.

The low temperature aluminising kinetics of hot-work tool steels

2012 ◽  
Vol 67 (2) ◽  
pp. 133-139
Author(s):  
B. Matijević ◽  
I. Kumić ◽  
T. Belić
Keyword(s):  
Low Temperature ◽  
Tool Steels ◽  
Kinetics Of ◽  
Hot Work Tool Steels

scholarly journals Structural Transformations and Mechanical Properties of Metastable Austenitic Steel under High Temperature Thermomechanical Treatment

Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 645
Author(s):  
Igor Litovchenko ◽  
Sergey Akkuzin ◽  
Nadezhda Polekhina ◽  
Kseniya Almaeva ◽  
Evgeny Moskvichev
Keyword(s):  
Plastic Deformation ◽  
Grain Size ◽  
High Temperature ◽  
Austenitic Steel ◽  
Structural Transformations ◽  
Initial State ◽  
Twin Boundaries ◽  
Metastable Austenitic Steel ◽  
Average Grain Size ◽  
Heating Up

The effect of high-temperature thermomechanical treatment on the structural transformations and mechanical properties of metastable austenitic steel of the AISI 321 type is investigated. The features of the grain and defect microstructure of steel were studied by scanning electron microscopy with electron back-scatter diffraction (SEM EBSD) and transmission electron microscopy (TEM). It is shown that in the initial state after solution treatment the average grain size is 18 μm. A high (≈50%) fraction of twin boundaries (annealing twins) was found. In the course of hot (with heating up to 1100 °C) plastic deformation by rolling to moderate strain (e = 1.6, where e is true strain) the grain structure undergoes fragmentation, which gives rise to grain refining (the average grain size is 8 μm). Partial recovery and recrystallization also occur. The fraction of low-angle misorientation boundaries increases up to ≈46%, and that of twin boundaries decreases to ≈25%, compared to the initial state. The yield strength after this treatment reaches up to 477 MPa with elongation-to-failure of 26%. The combination of plastic deformation with heating up to 1100 °C (e = 0.8) and subsequent deformation with heating up to 600 °C (e = 0.7) reduces the average grain size to 1.4 μm and forms submicrocrystalline fragments. The fraction of low-angle misorientation boundaries is ≈60%, and that of twin boundaries is ≈3%. The structural states formed after this treatment provide an increase in the strength properties of steel (yield strength reaches up to 677 MPa) with ductility values of 12%. The mechanisms of plastic deformation and strengthening of metastable austenitic steel under the above high-temperature thermomechanical treatments are discussed.

Formability of Explosive Welded Mg/Al Bimetallic Bar

2016 ◽  
Vol 716 ◽  
pp. 114-120 ◽  
Author(s):  
Sebastian Mróz ◽  
Piotr Szota ◽  
Teresa Bajor ◽  
Andrzej Stefanik
Keyword(s):  
Plastic Deformation ◽  
Strain Rate ◽  
Process Parameters ◽  
Metal Forming ◽  
Explosive Welding ◽  
Physical Modelling ◽  
Main Process ◽  
Compression Tests ◽  
Welding Method

The paper presents the results of physical modelling of the plastic deformation of the Mg/Al bimetallic specimens using the Gleeble 3800 simulator. The plastic deformation of Mg/Al bimetal specimens characterized by the diameter to thickness ratio equal to 1 was tested in compression tests. The aim of this work was determination of the range of parameters as temperature and strain rate that mainly influence on the plastic deformation of Mg/Al bars during metal forming processes. The tests were carried out for temperature range from 300 to 400°C for different strain rate values. The stock was round 22.5 mm-diameter with an Al layer share of 28% Mg/Al bars that had been produced using the explosive welding method. Based on the analysis of the obtained testing results it has been found that one of the main process parameters influencing the plastic deformation the bimetal components is the initial stock temperature and strain rate values.

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