DETERMINANTS OF QUALITY CONTROL ACCURACY OF AUTOMATED MEASURING DEVICE FOR SPARE PARTS OF AGRICULTURAL MACHINERY

2018 ◽  
pp. 44-49
Author(s):  
DMITRY M. SKOROKHODOV ◽  
Keyword(s):  
Quality Control ◽  
Spare Parts ◽  
Agricultural Machinery ◽  
Measuring Device ◽  
Control Accuracy

Use of contactless methods and means for checking the quality of agricultural machinery spare parts

2020 ◽  
pp. 141-148
Author(s):  
Dmitriy M. Skorokhodov ◽  
Konstantin A. Krasnyashchikh ◽  
Aleksey S. Sviridov
Keyword(s):  
Quality Control ◽  
Control Process ◽  
Spare Parts ◽  
Research Purpose ◽  
Contact Method ◽  
Mechanical Parameters ◽  
Agricultural Machinery ◽  
Measuring Device ◽  
Agricultural Industry ◽  
Technical Parameters

Quality control of spare parts of agricultural machinery has now acquired significant relevance, which is due to the presence of a large share of low-quality products on the market. The use of low-quality spare parts increases the risk of failure of the equipment in use, which lead to its downtime and financial losses of the agricultural producer, which is highly undesirable in the modern realities of the domestic agricultural industry. Contactless methods and tools for quality control of spare parts will improve the accuracy and productivity of control. (Research purpose) The research purpose is in developing a device that allows to control the geometric, physical and mechanical parameters of spare parts, the use of which should increase the performance and accuracy of control due to a comprehensive non-contact method of measuring spare parts. (Materials and methods) Authors applied a non-contact triangulation method for controlling geometric parameters and a X-ray fluorescence method for controlling physical and mechanical parameters. (Results and discussion) The article presents the devices that are closest in technical parameters and based on them an automated measuring device using methods and means that allows controlling the geometric, physical and mechanical parameters of the object. The article presents the principle of operation and functions of an automated measuring device. The article describes the factors that affect the control process by an automated measuring device. (Conclusions) It was found that the use of contactless methods and quality control tools for spare parts of agricultural machinery could improve the accuracy and productivity of control and eliminate the influence of human factors on the measurement process. Timely quality control of spare parts of agricultural machinery using an automated measuring device will allow to identify low-quality or counterfeit spare parts before installation on the repaired equipment, which will reduce the risk of failures of agricultural machinery.

Suggestions for using secondary stock units spare parts in multifunctional stands for quality control of repair of transmission and hydraulic drive units

2020 ◽  
pp. 6-11
Author(s):  
N. А. Petrishchev ◽  
I. M. Makarkin ◽  
A. O. Kapustkin ◽  
A. S. Sayapin
Keyword(s):  
Quality Control ◽  
Hydraulic Drive ◽  
Spare Parts

The article presents proposals for the possible use of secondary Fund units and aggregates as an Autonomous drive for multifunctional control and diagnostic stands, which will improve the quality of repair of transmission and hydraulic drive units.

Suggestions for using secondary stock units spare parts in multifunctional stands for quality control of repair of transmission and hydraulic drive units

2020 ◽  
pp. 8-13
Author(s):  
N. Petrishchev ◽  
I. Makarkin ◽  
A. Kapustkin ◽  
A. Sayapin
Keyword(s):  
Quality Control ◽  
Hydraulic Drive ◽  
Spare Parts

The article presents proposals for the possible use of secondary Fund units and aggregates as an Autonomous drive for multifunctional control and diagnostic stands, which will improve the quality of repair of transmission and hydraulic drive units.

scholarly journals Possibilities of 3D scanning of parts during repair of agricultural machinery

2021 ◽  
Vol 37 ◽  
pp. 00003
Author(s):  
Ivan Golubev
Keyword(s):  
Quality Control ◽  
3D Scanning ◽  
Optical Quality ◽  
Spare Parts ◽  
Input Control ◽  
Improve Measurement ◽  
Analysis And Synthesis ◽  
Promising Area ◽  
Machine Elements ◽  
And Performance

New high-precision and productive tools are needed due to the increasing requirements to the finishing accuracy of reworked parts and the assembly of units and machines in repair production. One of the most dynamically developing areas of digital production is the use of 3D technologies. They are most actively used in the aviation and automotive industry, as well as in the manufacture of machine elements from various parts. In recent years, there have been some publications on the use of 3D technologies in the repair of machines, including the reconditioning and hardening of parts. The current global trend is the creation of digital measurements and systems for contactless optical quality control of products. The paper and analyzes 3D scanning technologies developed by scientific and educational organizations, as well as presented at various international specialized exhibitions. The analysis and synthesis of information revealed that various laser scanners have been developed and used for 3D scanning, mainly for manufacturing quality control. The study analyzes the possibilities of their use to monitor the geometric parameters of parts of agric ultural machines during the input control of spare parts and repair of machines. 3D scanning has been found to improve measurement accuracy and performance compared to contact tools. The paper presents the main directions of 3D technologies in repair production. A promising area of introducing 3D technologies into repair production is the integrated use of additive technologies and 3D scanning. In case of fault detection using a 3D scanner, the wear value is determined, and the 3D printer recovers the wornout surface taking into account the non-uniformity of wear. Thus, the additive material consumption is reduced from 20 to 90%.

scholarly journals Agricultural machine parts quality control by dynamic non-destructive methods

2018 ◽  
Vol 226 ◽  
pp. 04034 ◽  
Author(s):  
Alexey N. Beskopylny ◽  
Viktor B. Rykov ◽  
Elena M. Zubrilina ◽  
Andrey D. Chistyakov
Keyword(s):  
Quality Control ◽  
Wear Resistance ◽  
Manufacturing Process ◽  
Mechanical Characteristics ◽  
Point Of View ◽  
Agricultural Machinery ◽  
Machine Parts ◽  
Non Destructive ◽  
Destructive Methods

The problem of quality control of agricultural machinery parts by means of dynamic non-destructive methods of impact indentation of conical shape indenters is considered. Quality of the crucial parts is considered from the point of view of a set of mechanical characteristics that determine the strength, hardness, wear resistance and deformability. These characteristics must be known and be able to control on all the details promptly and accurately both in the manufacturing process and in operation. The mechanical characteristics of metals are stochastic in nature. For this purpose, an impact indentation device was developed, and the method based on probabilistic laws of dispersion of mechanical characteristics is obtained.

FAILURES OF POLYMER PARTS OF AGRICULTURAL MACHINERY

2021 ◽  
Vol 3 (144) ◽  
pp. 146-154
Author(s):  
Yuliya A. Goncharova ◽  
◽  
Vyacheslav A. Denisov
Keyword(s):  
Low Cost ◽  
Hydraulic Cylinder ◽  
Single Copy ◽  
Spare Parts ◽  
Polymer Materials ◽  
Research Purpose ◽  
Agricultural Machinery ◽  
Servo Drive ◽  
Minimum Order ◽  
Delivery Times

Since the last century, polymer materials have been widely used in industry. They are increasingly being used in the construction of agricultural machinery. Simultaneously with the spread of polymer parts, there is a need to develop technologies for repairing agricultural machinery containing such parts. (Research purpose) The research purpose is in analyzing the failures of polymer parts of agricultural machinery and equipment. (Materials and methods) The article presents a study of cases of failures of polymer parts of agricultural machinery based on data received from the enterprise LLC "Rassvet" of the Rostov region, the production cooperative "Koelginskoe" of the Chelyabinsk region for 2019 and summary information from various suppliers of spare parts of agricultural machinery. (Results and discussion) The parts of the industrial water treatment filter, turbine water meters and the sprayer housing failed at LLC "Rassvet" during the period under review. In the production cooperative "Koelginskoe" the gear of the servo drive of the grain flow and the oil seal of the hydraulic cylinder of the tractor K-744 failed, and therefore it was necessary to replace the entire unit. It is unprofitable for dealers of agricultural machinery to supply parts in a single copy due to their low cost. (Conclusions) The nomenclature of polymer parts of agricultural machines that fail is quite diverse, and cases of their failures are not rare. In some cases, the replacement of these parts is impossible due to their absence from sale, and in other cases, it turns out to be unprofitable due to long delivery times or a large minimum order batch. In this regard, agricultural producers suffer significant losses, overpaying for a whole node instead of replacing one part.

Agricultural Machinery Spare Parts Demand Forecast Based on BP Neural Network

2014 ◽  
Vol 635-637 ◽  
pp. 1822-1825 ◽  
Author(s):  
Yao Guang Hu ◽  
Shuo Sun ◽  
Jing Qian Wen
Keyword(s):  
Neural Network ◽  
Bp Neural Network ◽  
Rapid Development ◽  
Spare Parts ◽  
Agricultural Machinery ◽  
Demand Forecast ◽  
The Third ◽  
Neural Network Prediction ◽  
Network Prediction

With the rapid development of agricultural machinery, forecasting the demand for spare parts is essential to ensure timely maintenance of agricultural machinery. Based on features of spare parts, BP neural network is chosen to forecast the demand. First, this paper analyzes factors that affect the demand for spare parts. Second, steps and processes of neural network prediction are described. The third part of this paper is case study based on certain brand of agricultural machinery spare parts. BP neural network turns out suitable for forecasting the demand for spare parts.

scholarly journals EVALUATION OF THE FEASIBILITY OF ORGANIZING INCOMING QUALITY CONTROL OF SPARE PARTS IN A MOTOR TRANSPORT ENTERPRISE

2021 ◽  
pp. 71-78
Author(s):  
E.V. Bondarenko ◽  
◽  
D.A. Dryuchin ◽  
S.V. Bulatov ◽  
◽  
...  
Keyword(s):  
Mathematical Model ◽  
Quality Control ◽  
Spare Parts ◽  
Operating Conditions ◽  
Production Cycle ◽  
Maintenance And Repair ◽  
Motor Transport ◽  
Input Quality ◽  
Vehicle Operation ◽  
Input Control

The efficiency of vehicle operation largely depends on the quality of the spare parts used in the maintenance and repair of vehicles. The significance of the factor under consideration is determined by the complex influence on the economic indicators of vehicle operation and on traffic safety indicators. One of the measures aimed at improving the efficiency of operation is the organization of input quality control of spare parts. The costs of conducting and technological complexity of the input control vary significantly for different controlled objects, the effect of its implementation is ambiguous, which determines the relevance of the task of evaluating the effectiveness and expediency of its organization. Based on the urgency of the problem, the aim of the study is to improve the efficiency of the operation of motor vehicles by determining the optimal parameters of the input quality control system for spare parts. The hypothesis is put forward that the introduction of quality control of spare parts in the production cycle of motor transport and service enterprises will increase the efficiency of vehicle operation. To achieve this goal, a mathematical model for evaluating the effectiveness of input quality control of spare parts has been developed. Based on the parameters of the developed model, the target function of the study is de-termined, and restrictions due to the operating conditions of vehicles are established. Based on the results of the analysis of the assessment of the significance of factors that determine the efficiency of transport activities, it is proposed to use the value of total costs, including the likely damage from missing a defective part, unit, or unit, as the main criterion for the effectiveness of input quality control of spare parts . On the basis of the created mathematical model, a methodology for evaluating the feasibility of organizing input quality control of spare parts used in the maintenance and repair of vehicles is developed To confirm the proposed hypothesis, the adequacy of the developed model was checked. One of the largest passenger motor transport enterprises of the city of Orenburg — CJSC «Avtokolonna 1825» was chosen as the base for the study. As a model unit, the gimbal transmission of buses of the KaVZ family is considered. It is established that the direct costs of organizing the input control of this node are compensated by the savings due to the increased reliability of vehicles. But, based on the fact that this reduces the likelihood of road accidents caused by the failure of the cardan transmission, conclusions are drawn about the feasibility of organizing input control.

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