scholarly journals EVALUATION OF THE FEASIBILITY OF ORGANIZING INCOMING QUALITY CONTROL OF SPARE PARTS IN A MOTOR TRANSPORT ENTERPRISE

Author(s):  
E.V. Bondarenko ◽  
◽  
D.A. Dryuchin ◽  
S.V. Bulatov ◽  
◽  
...  

The efficiency of vehicle operation largely depends on the quality of the spare parts used in the maintenance and repair of vehicles. The significance of the factor under consideration is determined by the complex influence on the economic indicators of vehicle operation and on traffic safety indicators. One of the measures aimed at improving the efficiency of operation is the organization of input quality control of spare parts. The costs of conducting and technological complexity of the input control vary significantly for different controlled objects, the effect of its implementation is ambiguous, which determines the relevance of the task of evaluating the effectiveness and expediency of its organization. Based on the urgency of the problem, the aim of the study is to improve the efficiency of the operation of motor vehicles by determining the optimal parameters of the input quality control system for spare parts. The hypothesis is put forward that the introduction of quality control of spare parts in the production cycle of motor transport and service enterprises will increase the efficiency of vehicle operation. To achieve this goal, a mathematical model for evaluating the effectiveness of input quality control of spare parts has been developed. Based on the parameters of the developed model, the target function of the study is de-termined, and restrictions due to the operating conditions of vehicles are established. Based on the results of the analysis of the assessment of the significance of factors that determine the efficiency of transport activities, it is proposed to use the value of total costs, including the likely damage from missing a defective part, unit, or unit, as the main criterion for the effectiveness of input quality control of spare parts . On the basis of the created mathematical model, a methodology for evaluating the feasibility of organizing input quality control of spare parts used in the maintenance and repair of vehicles is developed To confirm the proposed hypothesis, the adequacy of the developed model was checked. One of the largest passenger motor transport enterprises of the city of Orenburg — CJSC «Avtokolonna 1825» was chosen as the base for the study. As a model unit, the gimbal transmission of buses of the KaVZ family is considered. It is established that the direct costs of organizing the input control of this node are compensated by the savings due to the increased reliability of vehicles. But, based on the fact that this reduces the likelihood of road accidents caused by the failure of the cardan transmission, conclusions are drawn about the feasibility of organizing input control.

2021 ◽  
Vol 37 ◽  
pp. 00003
Author(s):  
Ivan Golubev

New high-precision and productive tools are needed due to the increasing requirements to the finishing accuracy of reworked parts and the assembly of units and machines in repair production. One of the most dynamically developing areas of digital production is the use of 3D technologies. They are most actively used in the aviation and automotive industry, as well as in the manufacture of machine elements from various parts. In recent years, there have been some publications on the use of 3D technologies in the repair of machines, including the reconditioning and hardening of parts. The current global trend is the creation of digital measurements and systems for contactless optical quality control of products. The paper and analyzes 3D scanning technologies developed by scientific and educational organizations, as well as presented at various international specialized exhibitions. The analysis and synthesis of information revealed that various laser scanners have been developed and used for 3D scanning, mainly for manufacturing quality control. The study analyzes the possibilities of their use to monitor the geometric parameters of parts of agric ultural machines during the input control of spare parts and repair of machines. 3D scanning has been found to improve measurement accuracy and performance compared to contact tools. The paper presents the main directions of 3D technologies in repair production. A promising area of introducing 3D technologies into repair production is the integrated use of additive technologies and 3D scanning. In case of fault detection using a 3D scanner, the wear value is determined, and the 3D printer recovers the wornout surface taking into account the non-uniformity of wear. Thus, the additive material consumption is reduced from 20 to 90%.


2020 ◽  
Vol 210 ◽  
pp. 08011
Author(s):  
Alexey Shisteev ◽  
Galina Buraeva ◽  
Petr Ilyin ◽  
Victoriya Kovalivnich ◽  
Sergey Agafov

When solving the problems of increasing the reliability of automotive and tractor equipment during the regular repair period, a problem of adjusting the norms of the need for spare parts appears. The lack of recommendations for their determination, depending on the operating conditions, determines the need to deepen the analysis, development and refinement of techniques in order to clarify and adjust the normalizing factors.


2020 ◽  
Vol 2 (2) ◽  
pp. 9-19
Author(s):  
DMITRIY V. VARNAKOV ◽  
◽  
VALERY V. VARNAKOV ◽  
DMITRIY O. BUROV ◽  
◽  
...  

2018 ◽  
Vol 77 (4) ◽  
pp. 222-229 ◽  
Author(s):  
A. V. Paranin ◽  
A. B. Batrashov

The article compares the results of calculation of the finite element simulation of current and temperature distribution in the scale model of the DC catenary with the data of laboratory tests. Researches were carried on various versions of the structural design of catenary model, reflecting the topological features of the wire connection, characteristic of the DC contact network. The proportions of the cross-sectional area of the scaled model wires are comparable to each other with the corresponding values for real DC catenary. The article deals with the operating conditions of the catenary model in the modes of transit and current collection. When studying the operation of the scale catenary model in the transit mode, the effect of the structural elements on the current distribution and heating of the wires was obtained. Within the framework of the scale model, theoretical assumptions about the current overload of the supporting cable near the middle anchoring have been confirmed. In the current collection mode, the experimental dependences of the current in the transverse wires of the scale model are obtained from the coordinate of the current collection point. Using the model it was experimentally confirmed that in the section of the contact wire with local wear, not only the temperature rise occurs but also the current redistribution due to the smaller cross section. Thus, the current share in other longitudinal wires of the scale model increases and their temperature rises. Scale and mathematical models are constructed with allowance for laboratory clamps and supporting elements that participate in the removal of heat from the investigated wires. Obtained study results of the scale model allow to draw a conclusion about the adequacy of the mathematical model and its correspondence to the real physical process. These conclusions indicate the possibility of applying mathematical model for calculating real catenary, taking into account the uneven contact wear wire and the armature of the contact network.


Machines ◽  
2019 ◽  
Vol 7 (1) ◽  
pp. 4 ◽  
Author(s):  
Luqman S. Maraaba ◽  
Zakariya M. Al-Hamouz ◽  
Abdulaziz S. Milhem ◽  
Ssennoga Twaha

The application of line-start permanent magnet synchronous motors (LSPMSMs) is rapidly spreading due to their advantages of high efficiency, high operational power factor, being self-starting, rendering them as highly needed in many applications in recent years. Although there have been standard methods for the identification of parameters of synchronous and induction machines, most of them do not apply to LSPMSMs. This paper presents a study and analysis of different parameter identification methods for interior mount LSPMSM. Experimental tests have been performed in the laboratory on a 1-hp interior mount LSPMSM. The measurements have been validated by investigating the performance of the machine under different operating conditions using a developed qd0 mathematical model and an experimental setup. The dynamic and steady-state performance analyses have been performed using the determined parameters. It is found that the experimental results are close to the mathematical model results, confirming the accuracy of the studied test methods. Therefore, the output of this study will help in selecting the proper test method for LSPMSM.


2019 ◽  
Vol 106 (5-6) ◽  
pp. 2227-2241 ◽  
Author(s):  
Patrik Fager ◽  
Martina Calzavara ◽  
Fabio Sgarbossa

AbstractKitting – meaning to supply assembly with components in presorted kits – is widely seen as beneficial for assembly quality and efficiency when there is a multitude of component variants. However, the process by which kits are prepared – the kit preparation – is labour-intensive, and kit errors are problematic at assembly processes. The use of robotics to support kit preparation has received some attention by researchers, but literature is lacking with respect to how collaborative robots – cobots – can support kit preparation activities. The purpose of this paper is to identify the potential of a cobot to support time-efficient batch preparation of kits. To address the purpose, the paper presents a mathematical model for estimation of the cycle time associated with cobot-supported kit preparation. The model is applied in a numerical example with experimental data from laboratory experiments, and cobot-supported kit preparation is compared with manual kit preparation. The findings suggest that cobot-supported kit preparation is beneficial with diverse kits and smaller components quantities per SKU (Stock Keeping Unit) and provides less variability of the outcome, when compared to manual kit preparation. The paper reveals several insights about cobot-supported kit preparation that can be valuable for both academics and practitioners. The model developed can be used by practitioners to assess the potential of cobots to support kit-batch preparation in association with assembly, spare parts, repair and maintenance, or business to business industry.


2015 ◽  
Vol 244 ◽  
pp. 121-129
Author(s):  
Marian Peciar ◽  
Roman Fekete ◽  
Peter Peciar

This article deals with the presentation of modern applications for processing powdered, primarily hazardous, waste to an agglomeration form appropriate for subsequent processing by classical methods, for example in the construction, automotive and consumer goods industries. The aim of the research work was to set appropriate operating conditions in order to appreciate currently non-processable wastes resulting from the intensive production of often extremely expensive materials. Technologies which enable returning powder waste back into the primary production cycle were developed and experimentally tested, thus saving raw material resources. When necessary for the fixing of fine airborne particles with a problematic compacting curve (hard to compress, repulsive due to the surface charge) extrusion processes using a patented technology enabling controlled modification of shear forces in the extrusion zone were successfully applied. A new type of axial extruder allows the elimination of the liquid phase and as a result prevents the clogging of the extrusion chamber. In the case of need for granulation of sensitive materials (for example pharmaceuticals not allowing the addition of any kind of agglomerating fluid or reacting strongly in the contact of the two phases), a process of compaction between rolls with different profiled surface was successfully applied. The developed high technologies and the resulting products thus represent a major contribution to environmental protection in the context of not only the work but also the communal environment.


Author(s):  
N. А. Petrishchev ◽  
I. M. Makarkin ◽  
A. O. Kapustkin ◽  
A. S. Sayapin

The article presents proposals for the possible use of secondary Fund units and aggregates as an Autonomous drive for multifunctional control and diagnostic stands, which will improve the quality of repair of transmission and hydraulic drive units.


1998 ◽  
Vol 42 (01) ◽  
pp. 15-32 ◽  
Author(s):  
Paul Brandner ◽  
Martin Renilson

To assist in predicting the performance of omni-directional propelled vehicles a series of experiments has been conducted to measure the interaction between two closely spaced ductedazimuthing thrusters. The thrusters were tested below a shallow draft ground board in a towing tank at a spacing of approximately 2 propeller diameters. Measurements were made of forces acting on a single thruster for a range of operating conditions and similarly on two thrusters for a range of relative positions. The results show that forces from the trailing thruster are heavily affected by interaction, particularly due to impingement of the race from the leading thruster, where as forces from the leading thruster remain essentially unaffected despite its proximity to the trailing thruster. A semi-empirical mathematical model suitable for simulation of omni-directional vehicle dynamics is presented. The model is based on the trajectory of the race from the leading thruster derived from momentum considerations with additional empirical relations to account for other more minor flow effects. Comparison of the predicted and measured results show satisfactory agreement.


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