scholarly journals INVESTIGATION OF CHARACTERISTICS OF SPECIAL POWDERS AND MATERIALS PRODUCED BY MEANS OF SELECTIVE LASER MELTING

Author(s):  
A. Ph. Ilyuschanka

The article presents the results of characterization of special powders of metal alloys and materials produced from these powders by selective laser melting (SLM), including comparative analysis of powders produced using VIGA technology. It is noted the importance of a complex study that includes not only a statistical evaluation of particle size distribution of the powders (preferably, by the method of laser diffraction), but also image analysis providing information on the particles’ shape influencing the powders’ flowability. It is shown that the size distribution and shape metrics for nickel refractory alloys and stainless steel powders obtained at the Powder Metallurgy Institute of the National Academy of Sciences of Belarus are at the level of the best foreign analogues. The influence of powder chemical composition on the mechanical properties of SLM samples is considered. The presence of oxygen and undesirable impurities, as a rule, decreases the strength and tensile strain. It is noted that SLM provides extremely wide opportunities for the formation of complex geometric structures with close to full density. Subsequent thermal or thermal and mechanical processing allows reduction of stresses arising during the SLM, densification of products (if necessary) and regulation of their structure and properties. The prospects of applying the backscattered electron diffraction (EBSD) for analysis of the material structure evolution during SLM and subsequent processing are shown. It is noted that products obtained by the SLM from the powders of special alloys exhibit mechanical properties at a level, and in some cases even exceeding the properties of these alloys produced by traditional and other additive technologies.

2021 ◽  
Author(s):  
EVREN YASA ◽  
İlker Atik ◽  
İpek Kandemir

Abstract Although Selective Laser Melting has become attractive in industrial applications seeking a high geometrical complexity with short lead times and customization, some bottlenecks still exist for wider adoption. Build rate is one of them while the high number of process parameters and their interactions easily exceeding hundreds which affects the part performance is the second. The machine manufacturers supply parameter sets generally optimized for maximum density leading to good mechanical properties. However, other factors need to be considered in process development. This study aims at increasing the build rate of at least 2 times for 17-4 PH stainless steel without any significant effect on the density, surface quality, material composition, mechanical properties and residual stresses. The results show an excessive ultimate tensile strength to yield strength ratio in comparison to reported literature which is attributed to the double yield phenomenon mainly attributed to the phases present in the microstructure as a result of powder chemical composition and processing gas. Thus, it is concluded that powder chemical composition and processing gas are much more effective on the outcome while the process parameters with an increased build rate do not significantly change the results provided that almost full density is reached.


2021 ◽  
Vol 31 (5) ◽  
pp. 1350-1362
Author(s):  
Yong HU ◽  
Xiao-kang YANG ◽  
Wen-jiang KANG ◽  
Yu-tian DING ◽  
Jia-yu XU ◽  
...  

Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3603
Author(s):  
Tim Pasang ◽  
Benny Tavlovich ◽  
Omry Yannay ◽  
Ben Jakson ◽  
Mike Fry ◽  
...  

An investigation of mechanical properties of Ti6Al4V produced by additive manufacturing (AM) in the as-printed condition have been conducted and compared with wrought alloys. The AM samples were built by Selective Laser Melting (SLM) and Electron Beam Melting (EBM) in 0°, 45° and 90°—relative to horizontal direction. Similarly, the wrought samples were also cut and tested in the same directions relative to the plate rolling direction. The microstructures of the samples were significantly different on all samples. α′ martensite was observed on the SLM, acicular α on EBM and combination of both on the wrought alloy. EBM samples had higher surface roughness (Ra) compared with both SLM and wrought alloy. SLM samples were comparatively harder than wrought alloy and EBM. Tensile strength of the wrought alloy was higher in all directions except for 45°, where SLM samples showed higher strength than both EBM and wrought alloy on that direction. The ductility of the wrought alloy was consistently higher than both SLM and EBM indicated by clear necking feature on the wrought alloy samples. Dimples were observed on all fracture surfaces.


2021 ◽  
pp. 1-8
Author(s):  
Yeong Seong Eom ◽  
Kyung Tae Kim ◽  
Dong Won Kim ◽  
Soo ho Jung ◽  
Jung Woo Nam ◽  
...  

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