scholarly journals Use of Barkhausen noise for residual stress definition after diamond smoothing of high-pressure branch pipes

2020 ◽  
Vol 2020 (3) ◽  
pp. 24-31
Author(s):  
Semen Zaides ◽  
Artem Mashukov
Keyword(s):  
Residual Stress ◽  
High Pressure ◽  
Residual Stresses ◽  
Great Depth ◽  
Barkhausen Noise ◽  
Ray Method ◽  
X Ray ◽  
Valve Unit ◽  
Definition Of ◽  
Parameter Deformation

The results of residual stress definition after a valve unit diamond smoothing of high-pressure fittings are shown. In the paper there is used Barkhausen noise method allowing the definition of the residual stress level at a great depth as compared with the X-ray method. There is presented a procedure for the definition of residual stresses according to a ratio of a magnetoelastic parameter – deformation. The advantage of the diamond smoothing as a method of FSD allowing the decrease of tensile residual stresses and the increase compression stresses on a contact surface of fittings units is shown.

Measuring Residual Stress with the Indentation Method in Struc­tural Ceramics

2005 ◽  
Vol 297-300 ◽  
pp. 515-520
Author(s):  
Tarou Tokuda ◽  
Rong Gang Wang ◽  
Mitsuo Kido ◽  
Gonojo Katayama
Keyword(s):  
Fracture Toughness ◽  
Residual Stress ◽  
Phase Transformation ◽  
Residual Stresses ◽  
Treatment Method ◽  
Indentation Load ◽  
X Rays ◽  
Ray Method ◽  
Indentation Method ◽  
X Ray

This study deals with the indentation method of measuring residual stress in structural ceramics. First we investigate the appropriate pretreatment for measuring fracture toughness (basis value, KC) while avoiding any influence from residual stress, which is important when estimating residual stress using the indentation method. Based on the fracture toughness value, the residual stresses in Al2O3, Si3N4 and ZrO2 ceramics are estimated using the indentation method. Phase transformation is a problem when estimating residual stress using the indentation method with ZrO2 ceramics. Residual stresses in Al2O3 and Si3N4 can be largely eliminated by annealing the specimen after hand grinding. Consequently, it is thought that this treatment method is effective for determining the basis value KC. The estimated residual stress values in Al2O3 and Si3N4 obtained by the indentation method at 98 N corresponded closely to the values obtained wih X-rays. The residual stress value obtained by the indentation method for ZrO2 was close to the value obtained through the X-ray method, when the indentation load was 294 N. When estimating the residual stress in ZrO2 using the indentation method, the influence of the phase transformation caused by the indentation is added onto the original residual stress, when the indentation is small. The influence becomes smaller when the indentation load is large. If the applied indentation load is between 294 N and 490 N, the indentation method is effective for estimating the residual stresses in Al2O3, Si3N4 and ZrO2 ceramics.

Residual Stress Analysis of A Multi-Layer Thin Film Structure by Destructive (Curvature) and Non-Destructive (X-Ray) Methods

1989 ◽  
Vol 153 ◽  
Author(s):  
P.C. Chen ◽  
Yoshiki Oshida
Keyword(s):  
Thin Film ◽  
Residual Stress ◽  
Residual Stresses ◽  
Material System ◽  
Ray Method ◽  
X Ray ◽  
Removal Method ◽  
Layer Removal ◽  
Layer Removal Method ◽  
Layer Thin Film

AbstractMulti-layer thin film which has structure of Cu/Cr/K/Cr/Cu prepared by sputtering process was analyzed for interfacial stresses for as-deposited conditions. This structure was also annealed at 150°C, 250°C, and 350°C for around 15 min. in a vacuum and cooled slowly down for stress analyses.Equations derived by Osgood [1] for residual stress estimations for homogeneous material system using layer removal technique (stress relief) is now applied for inhomogeneous system (multilayer structure). The results are compared with the data obtained from x-ray diffraction technique by using sin2Ψ-2θ method, for Cu layer.From the present analyses, the data obatined using layer removal seem to be qualitatively consistent with but not quantitatively in agreement with x-ray method. Data obtained using the layer removal method have some overlaps with those obtained from x-ray technique. However, in details, data from the curvature method present different scattering band from the x-ray method. It is suggested that the layer removal method is more practical to be used to estimate the average residual stress of the multi-layer system not only because the layer removal method estimates the bulk behavior but also when the metal film is thin (e.g., 200A for Cr layer), x-ray technique becomes impractical. By annealing the sputtered structure up to 250°C, the residual stresses, in particularly Cu layer, decreased on both sides in x- and y-directions.From the main results drawn from the present studies, the layer removal sequence for the curvature method shows significant affects on the obtained results of residual stresses. Minimizing influences caused by layer removal sequences as well as removing duration and temperature provides the most accurate results on residual stress measurements.

Anomalous Residual Stresses

1966 ◽  
Vol 10 ◽  
pp. 273-283 ◽  
Author(s):  
R. E. Ricklefs ◽  
W. P. Evans
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Strain Gage ◽  
Cylindrical Specimen ◽  
Ray Method ◽  
X Ray ◽  
Constant Magnitude ◽  
Unidirectional Plastic ◽  
Plastic Extension ◽  
Compressive Residual Stresses

AbstractResidual stresses were measured in hardened and tempered specimens after unidirectional plastic extension. X-ray and strain gage-layer removal methods were compared. Anomalous residual stresses were found in extended samples at hardnesses of Rc 32–35. The X-ray method indicated compressive residual stresses of nearly constant magnitude through ⅓ the thickness of flat samples, while the strain gagelayer removal method indicated that no macrostress existed. A constant anomalous residual stress was also seen by X-ray through ⅗ the thickness of a cylindrical specimen deformed uniformly in tension. Little or no anomalous stress was found in an extended specimen at Re 55 or in a specimen at Rc 44 after uniform bending.

X-ray Measurement of Grinding Residual Stress in Alumina Ceramics

1988 ◽  
Vol 32 ◽  
pp. 443-449 ◽  
Author(s):  
Hiroyuki Yoshida ◽  
Yukio Hanayama ◽  
Yoshitaka Morimoto ◽  
Yukio Hirose ◽  
Keisuke Tanaka
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Diffraction Method ◽  
Diamond Wheel ◽  
Depth Of Cut ◽  
Alumina Ceramics ◽  
Ray Method ◽  
X Ray ◽  
Size Number ◽  
Grinding Conditions

Machine parts made of ceramics are usually finished by grinding. Residual stresses as well as defects introduced by grinding will influence the fracture strength and the function of ceramics parts. Although several investigations used the X-ray diffraction method to measure the grinding residual stresses, their grinding conditions were rather limited.In the present study, sintered alumina ceramics of 99% purity were ground with a resinoid diamond wheel (#140 grain size number) under various grinding conditions. The effects of depth of cut and stock removal on the residual stress was measured with the X-ray method.

A new method for measurement the residual stresses in friction stir welding

2021 ◽  
Vol 112 (2) ◽  
pp. 63-69
Author(s):  
M.J. Jweeg ◽  
Z.Kh. Hamdan ◽  
A.H. Majeed ◽  
K.K. Resan ◽  
M. Al-Waily
Keyword(s):  
Residual Stress ◽  
Friction Stir Welding ◽  
Stress Concentration ◽  
Residual Stresses ◽  
Tensile Testing ◽  
Low Cost ◽  
New Method ◽  
Ray Method ◽  
X Ray ◽  
Friction Stir

Purpose: The residual stresses in different welding methods are fundemental problems to consider. Friction stir welding is one of a solid state joining process, it is economical in that it permits joining together different materials, the specimens in this method (FSW) have excellent properties of mechanical as proven by tensile, flextural and fatigue tests, also it is environmentally friendly process minimizes consumption of energy and generate no gasses or smoke. In friction stir welding , there are two kinds of generated residual stresses: tensile stress and compressive stress. So, this study measuring the residual stresses by using a new method for measuring residual stresses depends on tensile testing and stress concentration factor, this method is a simple, fast and low cost, also it is not need special device. Design/methodology/approach: In previous studies, several techniques were used to predict the value of residual stress and its location, such as destructive, semi-destructive, and non-destructive methods. In this study, a simple, new, and inexpensive way was used based on the tensile test and stress concentration of the friction stir welding (FSW). Findings: By comparing the results obtained with the previous studies using the X-ray method, with the current research, it was found that the results are good in detecting the location and value of the residual stress of friction stir welding. The value of discrepancy of the residual stress in the results between those obtained by the previous method and the current method was about 3 MPa. Research limitations/implications: There are many rotational and linear feeding speeds used in this type of welding. This research used two plates from 6061 AA with 3mm thickness, 100 mm width, and 200 mm length. The rotational speed used in friction stir welding was 1400 rpm, and the feeding speed was 40 mm/min. Practical implications: The residual stress obtained with the new method is 6.2 MPa, and this result approximates other known methods such as the X-ray method in previus studies. Originality/value: Using a new simple method for measuring residual stresses of friction stir welding depends on stress concentration factor and tensile testing. This method is fast and low cost , also it is not need specialized device, compared to other methods such as x-ray or hole drilling methods.

About Residual Stress State of Castings: The Case of HPDC Parts and Possible Advantages through Semi-Solid Processes

2022 ◽  
Vol 327 ◽  
pp. 272-278
Author(s):  
Elisa Fracchia ◽  
Federico Simone Gobber ◽  
Claudio Mus ◽  
Yuji Kobayashi ◽  
Mario Rosso
Keyword(s):  
Residual Stress ◽  
Stress State ◽  
Residual Stresses ◽  
Casting Process ◽  
Ray Method ◽  
Premature Failure ◽  
Thin Walls ◽  
Residual Stress State ◽  
Semi Solid ◽  
Pressure Die Casting

Nowadays, one of the most crucial focus in the aluminium-foundry sector is the production of high-quality castings. Mainly, High-Pressure Die Casting (HPDC) is broadly adopted, since by this process is possible to realize aluminium castings with thin walls and high specific mechanical properties. On the other hand, this casting process may cause tensile states into the castings, namely residual stresses. Residual stresses may strongly affect the life of the product causing premature failure of the casting. Various methods can assess these tensile states, but the non-destructive X-Ray method is the most commonly adopted. Namely, in this work, the residual stress analysis has been performed through Sinto-Pulstec μ-X360s. Detailed measurements have been done on powertrain components realized in aluminium alloy EN AC 46000 through HPDC processes to understand and prevent dangerous residual stress state into the aluminium castings. Furthermore, a comparison with stresses induced by Rheocasting processes is underway. In fact, it is well known that Semi-Solid metal forming combines the advantages of casting and forging, solving safety and environmental problems and possibly even the residual stress state can be positively affected.

Residual Stress Measurement around the Interface of Copper Bicrystal Deformed by Uniaxial Extension

2010 ◽  
Vol 64 ◽  
pp. 125-134
Author(s):  
Hanabusa Takao ◽  
Ayumi Shiro ◽  
Tatsuya Okada
Keyword(s):  
Residual Stress ◽  
Synchrotron Radiation ◽  
Grain Boundary ◽  
Residual Stresses ◽  
Uniaxial Extension ◽  
Kink Band ◽  
X Rays ◽  
X Ray ◽  
Kink Bands ◽  
Crystal Orientations

Residual stresses of a copper bicrystal were measured by X-ray diffraction and synchrotron radiation. A copper bicrystal specimen with a 90-degree tilt boundary was fabricated by the Brigdman technique. After the plastic extension of 30%, kink bands developed in a deformed matrix along the grain boundary. In this study, we focused on the residual stress distribution along the transverse direction of the specimen surface and the residual stresses in deformed matrix and kink band near the grain boundary. Residual stresses were evaluated by the X-ray single crystal measurement method. Stereographic projections were used to determine crystal orientations of deformed regions. It was found that crystal orientations were different between the deformed matrix and the kink band. Residual stresses in the direction along the grain boundary were compressive in the vicinity of the boundary and tensile in the region apart from the boundary. Residual stresses in the kink band were large in compression in compared with those in the deformation matrix. The difference in the results between X-rays and synchrotron radiation suggests that there is a depth variation in the deformation and therefore the residual stress development.

Polychromatic X-ray method for residual-stress measurements in a subsurface layer

1996 ◽  
Vol 36 (1) ◽  
pp. 24-32
Author(s):  
J. Shibano ◽  
S. Tadano ◽  
T. Ukai
Keyword(s):  
Residual Stress ◽  
Subsurface Layer ◽  
Ray Method ◽  
X Ray ◽  
Stress Measurements

X-ray Residual Stress Analysis of Zn-Ni Alloy Electroplating Layers

1989 ◽  
Vol 33 ◽  
pp. 171-175
Author(s):  
Toshihiko Sasaki ◽  
Makoto Kuramoto ◽  
Yasuo Yoshioka
Keyword(s):  
Residual Stress ◽  
Corrosion Resistance ◽  
Stress Analysis ◽  
Stress Measurement ◽  
Thin Layers ◽  
High Corrosion Resistance ◽  
Ray Method ◽  
X Ray ◽  
Ni Alloy ◽  
Residual Stress Analysis

Zn-Ni-alloy electroplated steels are one of the surface-treated materials with a high corrosion resistance and are mostly used for automobiles. It is said that the corrosion resistance is more than four times as great as that of Zn-plated steels. Concerning x-ray stress measurement, Kyono et al reported the result of measurement on y (552) planes and showed that the sin2φ diagram was severely curved.X-ray stress analysis in surface-treated materials will become more important. Some problems, however, remain to be studied when we apply the x-ray method to thin layers. For example, the effective x-ray penetration depth may be different from that in ordinary materials. And complex gradients of stresses and compositions may exist.

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