Accurate estimation of DLC thin film hardness using genetic programming

Author(s):  
Ranjan Kumar Ghadai ◽  
Kanak Kalita
Author(s):  
Ranjan Kumar Ghadai ◽  
Kanak Kalita

Abstract In the current research, diamond-like carbon thin films are deposited on silicon substrates by plasma-enhanced chemical vapor deposition. The effect of argon-C2H2 flow rate, hydrogen flow rate and deposition temperature on the thin film hardness is investigated. Morphology of the DLC films is investigated by scanning electron microscopy and atomic force microscopy, while the nano-hardness is investigated using nanoindentation. Raman spectroscopy is used for the characterization of the structural properties of the film. A metamodel of the DLC deposition process with argon- C2H2 flow rate, H2 flow rate and deposition temperature as the regressor variables and coating hardness as the response is built by using a novel symbolic regression approach. A state-of-the-art machine learning approach - genetic programming (GP) - is used for the symbolic regression. By carefully evaluating the performance of the current GP metamodel against a classical RSM (response surface methodology) metamodel, it is seen that the GP significantly outperforms RSM.


2011 ◽  
Vol 519 (10) ◽  
pp. 3221-3224 ◽  
Author(s):  
Seung Min Han ◽  
Eric P. Guyer ◽  
William D. Nix
Keyword(s):  

Author(s):  
Mohammed A. Alanazi ◽  
Thomas E. Diller

Abstract A noninvasive, thermal energy flowrate sensor based on a combination of heat flux and temperature measurements is developed for measuring the volume flowrate and the fluid temperature in a pipe. The sensor is covered by a thin-film heater and clamped onto the outer surface of the pipe. Two types of thin-film thermocouple elements are compared to minimize the thermal contact resistance R″ between the thermocouple and the surface of the pipe. A thin, flexible thermopile heat flux sensor (PHFS) is mounted over the thermocouples. A one-dimensional transient thermal model is applied before and during activation of the external heater to provide estimates of the fluid heat transfer coefficient h. The results are correlated with the volume flowrate Q and the fluid temperature Twc. Several different parameter estimation codes are used to estimate the optimal parameters by using the minimum root-mean-square (rms) error between the analytical and experimental sensor temperature values. The experiments are completed over a range of volume flowrates—1.3 gallons/min to 14.5 gallons/min. Encouraging measurement results give good correlation, repeatability, and sensitivity between the heat transfer coefficient h and the volume flowrate Q with an accurate estimation of the fluid temperature Twc. The resulting noninvasive thermal energy flowrate sensor can be used to estimate the volume flowrate and the fluid temperature in a variety of applications.


Membranes ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 241
Author(s):  
Sunday Temitope Oyinbo ◽  
Tien-Chien Jen

In this study, we performed nanoindentation test using the molecular dynamic (MD) approach on a selected thin film of palladium, vanadium, copper and niobium coated on the vanadium substrate at a loading rate of 0.5 Å/ps. The thermosetting control is applied with temperature variance from 300 to 700 K to study the mechanical characteristics of the selected thin films. The effects of temperature on the structure of the material, piling-up phenomena and sinking-in occurrence were considered. The simulation results of the analysis and the experimental results published in this literature were well correlated. The analysis of temperature demonstrated an understanding of the impact of the behaviour. As the temperature decreases, the indentation load increases for loading and unloading processes. Hence, this increases the strength of the material. In addition, the results demonstrate that the modulus of elasticity and thin-film hardness decreases in the order of niobium, vanadium, copper and palladium as the temperature increases.


2015 ◽  
Author(s):  
Linyan Xu ◽  
Shuangbei Qian ◽  
Juan Li ◽  
Congcong Liu ◽  
Shijia Guo ◽  
...  

2019 ◽  
Vol 825 ◽  
pp. 99-105
Author(s):  
Yutaroh Kimura ◽  
Xia Zhu ◽  
Hiromichi Toyota ◽  
Ryoya Shiraishi ◽  
Yukiharu Iwamoto ◽  
...  

This study was performed to improve the adhesiveness of a diamond-like carbon (DLC, a-C:H) layer film with an a-SiC interlayer. In previous studies, an a-SiC/DLC layer film was formed and changes in the DLC film structure and hardness caused by the thickness of the a-SiC layer were examined. After the a-SiC interlayer thickness increased and the G-peak position shifted to a lower frequency, the peak began shifting to higher frequencies. The G-peak position reached a minimum frequency at a film thickness of approximately 0.3 μm. In contrast, as the thickness of the a-SiC interlayer increased, the FWHM of the G-peak position increased almost monotonically and the number of sp3 bonds also increased. As the interlayer thickness increased, the hydrogen content in the DLC film increased, and then began decreasing, with the interlayer film thickness exhibiting a local maximum at approximately 0.3 μm. As for the DLC film hardness, a correlation between the hydrogen content and half width of the G-peak position was observed. When the hydrogen content was ≤40 at%, a positive correlation with the FWHM (G) was observed, and when the hydrogen content was 40 at% or above, a negative correlation with FWHM (G) was found. The adhesiveness of the DLC film and substrate was improved by forming an a-SiC thin film as an interlayer. The effects of the a-SiC thin film on DLC film quality were determined.


2001 ◽  
Vol 27 (4) ◽  
pp. 385-389 ◽  
Author(s):  
H.L. Wang ◽  
M.J. Chiang ◽  
M.H. Hon

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