92-MPa Air-Entrained High-Performance Concrete Using Tennessee Materials

Author(s):  
L. K. Crouch ◽  
Heather J. Sauter ◽  
Jacob A. Williams

An air-entrained high-performance concrete (HPC) mixture design for prestressed bridge beams was developed in an attempt to interest the Tennessee Department of Transportation. The mixture contained locally available, 19-mm maximum-size limestone as the coarse aggregate and a manufactured limestone fine aggregate. A dense, combined aggregate gradation was used to lower water demand and thus enhance durability. Type II portland cement, microsilica, and Class C fly ash were used as binder materials. The resulting w/(c + p) was 0.22. Twelve 0.028-m3 batches of the HPC were mixed for the study. The mixture design produced an average air content of 4.1 percent and an average slump of 72 mm. Although it contained 4.1 percent air, the mixture remained very dense, with an average unit weight of 2422 kg/m3. Average compressive strengths of 72.6, 63.3, 84.8, and 92.9 MPa were achieved at simulated release at 7, 28, and 56 days, respectively. Measured static modulus of elasticity at 28 days agreed with ACI 363R-92 equations within 2 percent. Further, after 600 freezing and thawing cycles, the average durability factor of two prismatic specimens was 100, and visible damage was minimal.

2018 ◽  
Vol 162 ◽  
pp. 02011
Author(s):  
Muthana Saadi ◽  
Tareq al-Attar ◽  
Shatha Hasan

The behavior of internally cured high performance concrete, HPC, exposed to freezing and thawing cycles, was investigated. Two saturated curing agents, Limestone dust and powder of Porcelanite rock, were used to facilitate internal curing for concrete. These agents were used as partial replacements of fine aggregate in two volumetric percentages, 20 and 30 percent. The cast concrete specimens were separated in two groups according to curing method: water-cured and sealed (only internally-cured) specimens. The concrete specimens were subjected to three exposure systems, F0: without freezing and thawing, and F1 and F2: with 50 and 100 cycles of freezing and thawing, respectively. The freezing and thawing test was done as stipulated by the ASTM C666. The conducted tests for each exposure were: compressive and flexural strengths. The results revealed that internal curing does not enhance the concrete resistance to freezing and thawing cycles. Using saturated agents has increased the moisture content of concrete and makes it more vulnerable to frost action deterioration. Sealed specimens for all investigated mixes showed lower reductions in strength than water-cured ones. The lesser water content of these mixes may be the reason for that behavior.


Author(s):  
Rizwan Ahmad Khan ◽  

This paper investigates the fresh and durability properties of the high-performance concrete by replacing cement with 15% Silica fume and simultaneously replacing fine aggregates with 25%, 50%, 75% and 100% copper slag at w/b ratio of 0.23. Five mixes were analysed and compared with the standard concrete mix. Fresh properties show an increase in the slump with the increase in the quantity of copper slag to the mix. Sorptivity, chloride penetration, UPV and carbonation results were very encouraging at 50% copper slag replacement levels. Microstructure analysis of these mixes shows the emergence of C-S-H gel for nearly all mixes indicating densification of the interfacial transition zone of the concrete.


Author(s):  
Ariful Hasnat ◽  
Nader Ghafoori

AbstractThis study aimed to determine the abrasion resistance of ultra-high-performance concretes (UHPCs) for railway sleepers. Test samples were made with different cementitious material combinations and varying steel fiber contents and shapes, using conventional fine aggregate. A total of 25 UHPCs and two high-strength concretes (HSCs) were selected to evaluate their depth of wear and bulk properties. The results of the coefficient of variation (CV), relative gain in abrasion, and abrasion index of the studied UHPCs were also obtained and discussed. Furthermore, a comparison was made on the resistance to wear of the selected UHPCs with those of the HSCs typically used for prestressed concrete sleepers. The outcomes of this study revealed that UHPCs displayed excellent resistance against abrasion, well above that of HSCs. Amongst the utilized cementitious material combinations, UHPCs made with silica fume as a partial replacement of cement performed best against abrasion, whereas mixtures containing fly ash showed the highest depth of wear. The addition of steel fibers had a more positive influence on the abrasion resistance than it did on compressive strength of the studied UHPCs.


Materials ◽  
2020 ◽  
Vol 13 (9) ◽  
pp. 2090 ◽  
Author(s):  
Francisco Javier Vázquez-Rodríguez ◽  
Nora Elizondo-Villareal ◽  
Luz Hypatia Verástegui ◽  
Ana Maria Arato Tovar ◽  
Jesus Fernando López-Perales ◽  
...  

In the present work, the effect of mineral aggregates (pumice stone and expanded clay aggregates) and chemical admixtures (superplasticizers and shrinkage reducing additives) as an alternative internal curing technique was investigated, to improve the properties of high-performance concrete. In the fresh and hardened state, concretes with partial replacements of Portland cement (CPC30R and OPC40C) by pulverized fly ash in combination with the addition of mineral aggregates and chemical admixtures were studied. The physical, mechanical, and durability properties in terms of slump, density, porosity, compressive strength, and permeability to chloride ions were respectively determined. The microstructural analysis was carried out by scanning electronic microscopy. The results highlight the effect of the addition of expanded clay aggregate on the internal curing of the concrete, which allowed developing the maximum compressive strength at 28 days (61 MPa). Meanwhile, the replacement of fine aggregate by 20% of pumice stone allowed developing the maximum compressive strength (52 MPa) in an OPC-based concrete at 180 days. The effectiveness of internal curing to develop higher strength is attributed to control in the porosity and a high water release at a later age. Finally, the lowest permeability value at 90 days (945 C) was found by the substitutions of fine aggregate by 20% of pumice stone saturated with shrinkage reducing admixture into pores and OPC40C by 15% of pulverized fly ash. It might be due to impeded diffusion of chloride ions into cement paste in the vicinity of pulverized fly ash, where the pozzolanic reaction has occurred. The proposed internal curing technology can be considered a real alternative to achieve the expected performance of a high-performance concrete since a concrete with a compressive strength range from 45 to 67 MPa, density range from 2130 to 2310 kg/m3, and exceptional durability (< 2000 C) was effectively developed.


2016 ◽  
Vol 249 ◽  
pp. 57-61 ◽  
Author(s):  
Milan Rydval ◽  
Tomáš Bittner ◽  
Jiří Kolísko ◽  
Šárka Nenadálová

This paper is focused on properties of fresh and hardened cement-based composite Ultra-High Performance Concrete with regard to different volume fraction of short brass coated steel fibers BASF MASTERFIBER® 482. Workability of fresh concrete and basic mechanical properties (tensile strength in bending, compressive strength) of hardened UHPC were found out. The workability of fresh concrete was measured by small mortar Haegermann cone. Percentage differences at cost were obtained at hardened concrete, too. The aim of the first experimental part of the research was the impact of volume fraction of steel fibers according to workability of fresh concrete and also according to mechanical properties of hardened UHPC with the same volume fraction of each component of the mixture, only the volume fraction of the steel fibers was different at each mixture. The mixture design of UHPC was changed to maintaining the workability of fresh concrete at the second part of the research. The workability at mixture with dosage of steel fibers of 300 kg/m3 measured by Haegermann cone was around 300 mm. In the framework of grant project GAČR 15-05791S the basic mechanical properties of hardened fine-grained cementitious composite material UHPC at small beams size of 160/40/40 mm and beams size 300/70/70 mm were determined. The aim of the research project was not only the determination of basic mechanical properties for each mixture design but also workability assessment and costs linked with higher amount of the volume fracture of steel fibers.


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