scholarly journals Development of a Piezoelectric Transducer-Based Integrated Structural Health Monitoring System for Impact Monitoring and Impedance Measurement

2020 ◽  
Vol 10 (6) ◽  
pp. 2062 ◽  
Author(s):  
Ziyi Guo ◽  
Tianxiang Huang ◽  
Kai-Uwe Schröder

Structural health monitoring (SHM) techniques, which are also considered as online nondestructive testing methods, are significant in modern structural engineering due to their ability to guarantee structure safety while reducing maintenance cost. It is often necessary to combine different SHM methods to achieve a more reliable damage detection result. However, the hardware of the SHM systems is usually expensive, bulky, and heavy when they are designed separately. Therefore, this paper proposes a three-layer architecture for designing an integrated multi-function SHM system to achieve a small, lightweight, and low power consumption SHM system. Based on the architecture, an integrated SHM system with impact monitoring and electromechanical impedance measurement is developed. In addition, a scheduling module is developed to manage the two functions of the system. Furthermore, an integrated interface is developed to transfer the data and the command. Then, an integrated printed circuit board is designed and manufactured to achieve the aforementioned functions. The designed system is applied for impact monitoring and damage detection for a supporting structure of a sailplane.

2020 ◽  
pp. 147592172091712 ◽  
Author(s):  
Bárbara M Gianesini ◽  
Nicolás E Cortez ◽  
Rothschild A Antunes ◽  
Jozue Vieira Filho

Structural health monitoring systems are employed to evaluate the state of structures to detect damage, bringing economical and safety benefits. The electromechanical impedance technique is a promising damage detection tool since it evaluates structural integrity by only measuring the electrical impedance of piezoelectric transducers bonded to structures. However, in real-world applications, impedance-based damage detection systems exhibit strong temperature dependence; therefore, variations associated with temperature changes may be confused as damage. In this article, the temperature effect on the electrical impedance of piezoelectric ceramics attached to structures is analyzed. Besides, a new methodology to compensate for the temperature effect in the electromechanical impedance technique is proposed. The method is very general since it can be applied to nonlinear (polynomial) temperature and/or frequency dependences observed on the horizontal and vertical shifts of the impedance signatures. A computer algorithm that performs the compensation was developed, which can be easily incorporated into real-time damage detection systems. This compensation technique is applied successfully to two aluminum beams and one steel pipe, minimizing the effect of temperature variations on damage detection structural health monitoring systems in the temperature range from −40°C to 80°C and the frequency range from 10 to 90 kHz.


2019 ◽  
Vol 19 (5) ◽  
pp. 1524-1541 ◽  
Author(s):  
Alessandro Marzani ◽  
Nicola Testoni ◽  
Luca De Marchi ◽  
Marco Messina ◽  
Ernesto Monaco ◽  
...  

This article reports on the creation of an open database of piezo-actuated and piezo-received guided wave signals propagating in a composite panel of a full-scale aeronautical structure. The composite panel closes the bottom part of a wingbox that, along with the leading edge, the trailing edge, and the wingtip, forms an outer wing demonstrator approximately 4.5 m long and from 1.2 to 2.3 m wide. To create the database, a structural health monitoring system, composed of a software/hardware central unit capable of controlling a network of 160 piezoelectric transducers secondarily bonded on the composite panel, has been realized. The structural health monitoring system has been designed to (1) perform electromechanical impedance measurement at each transducer, in order to check for their reliability and bonding strength, and (2) to operate an active guided wave screening for damage detection in the composite panel. Electromechanical impedance and guided wave measurements were performed at four different testing stages: before loading, before fatigue, before impacts, and after impacts. The database, freely available at http://shm.ing.unibo.it/ , can thus be used to benchmarking, on real-scale structural data, guided wave algorithms for loading, fatigue, as well as damage detection, characterization, and sizing. As an example, in this work, a delay and sum algorithm is applied on the post-impact data to illustrate how the database can be exploited.


2021 ◽  
Vol 9 ◽  
Author(s):  
Yabin Liang ◽  
Yixuan Chen ◽  
Zuocai Zhang ◽  
Qian Feng

Electromechanical impedance (Electromechanical impedance)-based methods as potential nondestructive evaluation (NDT) techniques have been widely used in the field of structural health monitoring (SHM), especially for the civil, mechanical, and aerospace engineering fields. However, it is still difficult to apply in practical applications due to the limitations of the impedance measurement hardware, which is usually expensive, bulky, and heavy. In this paper, a small, lightweight, and low power consumption EMI-based structural health monitoring system combined with the low-cost miniature impedance board AD5933 was studied experimentally to investigate its quantifiable performance in impedance measurement and structural damage identification. At first, a simple impedance test with a free PZT patch was introduced to present the impedance calibration and measurement procedure of AD5933, and then its calibration performance was validated by comparing the signature with the one measured by a professional impedance analyzer (WK6500B). In order to further validate the feasibility and effectiveness of the AD5933 board in practical applications, a threaded pipe connection specimen was assembled in the laboratory and then connected with the AD5933 to acquire its impedance signatures under different loosening severities. The final results demonstrated that the impedance measured by the AD5933 show a good consistency with the measurements by the WK6500B, and the evaluation board could be successfully utilized for the loosening severities identification and quantitatively evaluation.


2017 ◽  
Vol 28 (17) ◽  
pp. 2349-2362 ◽  
Author(s):  
Ricardo Zanni Mendes da Silveira ◽  
Leandro Melo Campeiro ◽  
Fabricio Guimarães Baptista

Piezoelectric transducers are widely used in many nondestructive methods for damage detection in structural health monitoring applications. Among the various methods for detecting damage, the electromechanical impedance technique is known for using thin and small piezoelectric ceramics operating simultaneously as actuators and sensors. The basic method of installing these piezoelectric ceramics in the host structure is using a high-stiffness adhesive such as epoxy or cyanoacrylate glue. However, some studies have proposed alternative methods of transducer mounting, therein aiming to reuse the transducer or allowing for the monitoring of structures under adverse conditions under which the direct installation of the sensor would not be possible. Thus, the objective of this study is to analyze and compare the performance of three main mounting methods for metal structures for applications based on the electromechanical impedance technique: magnetic mounting, metal-wire-based mounting, and conventional mounting using adhesives. Tests were conducted on aluminum beams, and the performances of the three transducer mounting methods were compared using basic damage indices and the pencil-lead-break test. The experimental results indicate that the mounting method has a significant effect on the frequency response and sensitivity for damage detection.


Structural Health monitoring plays a vital role in all generations for the safety of life and property. The method of Electromechanical Impedance (EMI) method and sensors are used in damage detection of civil and mechanical structures. The structure deteriorates due to ageing and environmental factors. This study represents the detection of damage in concrete structure using piezo electric transducer and EMI method. The piezo sensor is bonded to the concrete structure using epoxy resin and damage is created by using flexural testing machine. The force is applied using flexural testing machine at different KiloNewton. The output from the impedance chip is noted at undamaged state and at all levels of applied force. The impedance, admittance, conductance and susceptance curves are drawn with different levels of frequency. Root mean square deviation is also calculated for the detection of damage. The results conclude that Impedance chip is highly reliable and accurate in damage detection of concrete structure.


Sensors ◽  
2020 ◽  
Vol 20 (5) ◽  
pp. 1386 ◽  
Author(s):  
Levent E. Aygun ◽  
Vivek Kumar ◽  
Campbell Weaver ◽  
Matthew Gerber ◽  
Sigurd Wagner ◽  
...  

Damage significantly influences response of a strain sensor only if it occurs in the proximity of the sensor. Thus, two-dimensional (2D) sensing sheets covering large areas offer reliable early-stage damage detection for structural health monitoring (SHM) applications. This paper presents a scalable sensing sheet design consisting of a dense array of thin-film resistive strain sensors. The sensing sheet is fabricated using flexible printed circuit board (Flex-PCB) manufacturing process which enables low-cost and high-volume sensors that can cover large areas. The lab tests on an aluminum beam showed the sheet has a gauge factor of 2.1 and has a low drift of 1.5 μ ϵ / d a y . The field test on a pedestrian bridge showed the sheet is sensitive enough to track strain induced by the bridge’s temperature variations. The strain measured by the sheet had a root-mean-square (RMS) error of 7 μ ϵ r m s compared to a reference strain on the surface, extrapolated from fiber-optic sensors embedded within the bridge structure. The field tests on an existing crack showed that the sensing sheet can track the early-stage damage growth, where it sensed 600 μ ϵ peak strain, whereas the nearby sensors on a damage-free surface did not observe significant strain change.


2019 ◽  
Vol 55 (7) ◽  
pp. 1-6
Author(s):  
Zhaoyuan Leong ◽  
William Holmes ◽  
James Clarke ◽  
Akshay Padki ◽  
Simon Hayes ◽  
...  

Author(s):  
Wiesław J Staszewski ◽  
Amy N Robertson

Signal processing is one of the most important elements of structural health monitoring. This paper documents applications of time-variant analysis for damage detection. Two main approaches, the time–frequency and the time–scale analyses are discussed. The discussion is illustrated by application examples relevant to damage detection.


2021 ◽  
pp. 136943322110384
Author(s):  
Xingyu Fan ◽  
Jun Li ◽  
Hong Hao

Vibration based structural health monitoring methods are usually dependent on the first several orders of modal information, such as natural frequencies, mode shapes and the related derived features. These information are usually in a low frequency range. These global vibration characteristics may not be sufficiently sensitive to minor structural damage. The alternative non-destructive testing method using piezoelectric transducers, called as electromechanical impedance (EMI) technique, has been developed for more than two decades. Numerous studies on the EMI based structural health monitoring have been carried out based on representing impedance signatures in frequency domain by statistical indicators, which can be used for damage detection. On the other hand, damage quantification and localization remain a great challenge for EMI based methods. Physics-based EMI methods have been developed for quantifying the structural damage, by using the impedance responses and an accurate numerical model. This article provides a comprehensive review of the exciting researches and sorts out these approaches into two categories: data-driven based and physics-based EMI techniques. The merits and limitations of these methods are discussed. In addition, practical issues and research gaps for EMI based structural health monitoring methods are summarized.


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