scholarly journals An Open Source Framework Approach to Support Condition Monitoring and Maintenance

2020 ◽  
Vol 10 (18) ◽  
pp. 6360
Author(s):  
Jaime Campos ◽  
Pankaj Sharma ◽  
Michele Albano ◽  
Luis Lino Ferreira ◽  
Martin Larrañaga

This paper discusses the integration of emergent ICTs, such as the Internet of Things (IoT), the Arrowhead Framework, and the best practices from the area of condition monitoring and maintenance. These technologies are applied, for instance, for roller element bearing fault diagnostics and analysis by simulating faults. The authors first undertook the leading industry standards for condition-based maintenance (CBM), i.e., open system architecture–condition-based maintenance (OSA–CBM) and Machinery Information Management Open System Alliance (MIMOSA), which has been working towards standardizing the integration and interchangeability between systems. In addition, this paper highlights the predictive health monitoring methods that are needed for an effective CBM approach. The monitoring of industrial machines is discussed as well as the necessary details are provided regarding a demonstrator built on a metal sheet bending machine of the Greenbender family. Lastly, the authors discuss the benefits of the integration of the developed prototypes into a service-oriented platform, namely the Arrowhead Framework, which can be instrumental for the remotization of maintenance activities, such as the analysis of various equipment that are geographically distributed, to push forward the grand vision of the servitization of predictive health monitoring methods for large-scale interoperability.

2017 ◽  
Vol 9 (1) ◽  
pp. 168781401668427 ◽  
Author(s):  
Y Yang ◽  
QS Li ◽  
BW Yan

Recently, the exclusive compulsory technical code (GB 50982-2014) for structural health monitoring of buildings and bridges in China has been developed and implemented. This code covers the majority of the field monitoring methods and stipulates the corresponding technical parameters for monitoring of high-rise structures, large-span spatial structures, bridges and base-isolated structures. This article first presents the comprehensive review and linear comparison of existing structural health monitoring codes and standards. Subsequently, the progress of the codification of GB 50982-2014 is imparted and its main features and specifications are summarized. Finally, in accordance with GB50982-2014, several representative structural health monitoring practical applications of large-scale infrastructures in China are exemplified to illustrate how this national code can bridge the gap between theory and practical applications of structural health monitoring. This technical code is an important milestone in the application of well-established structural health monitoring techniques into the realistic and complex engineering projects. Also, it can provide abundant and authoritative information for practitioners and researchers involving the structural health monitoring techniques.


2012 ◽  
Vol 605-607 ◽  
pp. 878-881
Author(s):  
Hui Deng ◽  
Bing Tao Song ◽  
Hao Liu ◽  
Han Zhang ◽  
Sen Yang

Nowadays, condition monitoring and intelligent fault diagnosis methods research of the needling loom in our country is still a blank. How to establish appropriate monitoring methods under different working conditions becomes an important issue. In this article, some methods in terms of the open system construction proposed to work out the problems above. This open system take full advantage of the rapid development of hardware and software technology, and its remote update function enrich remote monitoring methods, providing online or offline information to remote monitoring terminals for different processing conditions, integrated with realizing the needle loom field condition monitoring and physical state online detections.


Sensors ◽  
2021 ◽  
Vol 21 (5) ◽  
pp. 1558
Author(s):  
Francesc Pozo ◽  
Diego A. Tibaduiza ◽  
Yolanda Vidal

Structural control and health monitoring as condition monitoring are some essential areas that allow for different system parameters to be designed, supervised, controlled, and evaluated during the system’s operation in different processes, such as those used in machinery, structures, and different physical variables in mechanical, chemical, electrical, aeronautical, civil, electronics, mechatronics, and agricultural engineering applications, among others [...]


Energies ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4514
Author(s):  
Vincent Becker ◽  
Thilo Schwamm ◽  
Sven Urschel ◽  
Jose Alfonso Antonino-Daviu

The growing number of variable speed drives (VSDs) in industry has an impact on the future development of condition monitoring methods. In research, more and more attention is being paid to condition monitoring based on motor current evaluation. However, there are currently only a few contributions to current-based pump diagnosis. In this paper, two current-based methods for the detection of bearing defects, impeller clogging, and cracked impellers are presented. The first approach, load point-dependent fault indicator analysis (LoPoFIA), is an approach that was derived from motor current signature analysis (MCSA). Compared to MCSA, the novelty of LoPoFIA is that only amplitudes at typical fault frequencies in the current spectrum are considered as a function of the hydraulic load point. The second approach is advanced transient current signature analysis (ATCSA), which represents a time-frequency analysis of a current signal during start-up. According to the literature, ATCSA is mainly used for motor diagnosis. As a test item, a VSD-driven circulation pump was measured in a pump test bench. Compared to MCSA, both LoPoFIA and ATCSA showed improvements in terms of minimizing false alarms. However, LoPoFIA simplifies the separation of bearing defects and impeller defects, as impeller defects especially influence higher flow ranges. Compared to LoPoFIA, ATCSA represents a more efficient method in terms of minimizing measurement effort. In summary, both LoPoFIA and ATCSA provide important insights into the behavior of faulty pumps and can be advantageous compared to MCSA in terms of false alarms and fault separation.


Sensors ◽  
2020 ◽  
Vol 20 (24) ◽  
pp. 7067
Author(s):  
Jia-Hao He ◽  
Ding-Peng Liu ◽  
Cheng-Hsien Chung ◽  
Hsin-Haou Huang

In this study, infrared thermography is used for vibration-based structural health monitoring (SHM). Heat sources are employed as sensors. An acrylic frame structure was experimentally investigated using the heat sources as structural marker points to record the vibration response. The effectiveness of the infrared thermography measurement system was verified by comparing the results obtained using an infrared thermal imager with those obtained using accelerometers. The average error in natural frequency was between only 0.64% and 3.84%. To guarantee the applicability of the system, this study employed the mode shape curvature method to locate damage on a structure under harsh environments, for instance, in dark, hindered, and hazy conditions. Moreover, we propose the mode shape recombination method (MSRM) to realize large-scale structural measurement. The partial mode shapes of the 3D frame structure are combined using the MSRM to obtain the entire mode shape with a satisfactory model assurance criterion. Experimental results confirmed the feasibility of using heat sources as sensors and indicated that the proposed methods are suitable for overcoming the numerous inherent limitations associated with SHM in harsh or remote environments as well as the limitations associated with the SHM of large-scale structures.


2020 ◽  
pp. 136943322094719
Author(s):  
Xianrong Qin ◽  
Pengming Zhan ◽  
Chuanqiang Yu ◽  
Qing Zhang ◽  
Yuantao Sun

Optimal sensor placement is an important component of a reliability structural health monitoring system for a large-scale complex structure. However, the current research mainly focuses on optimizing sensor placement problem for structures without any initial sensor layout. In some cases, the experienced engineers will first determine the key position of whole structure must place sensors, that is, initial sensor layout. Moreover, current genetic algorithm or partheno-genetic algorithm will change the position of the initial sensor locations in the iterative process, so it is unadaptable for optimal sensor placement problem based on initial sensor layout. In this article, an optimal sensor placement method based on initial sensor layout using improved partheno-genetic algorithm is proposed. First, some improved genetic operations of partheno-genetic algorithm for sensor placement optimization with initial sensor layout are presented, such as segmented swap, reverse and insert operator to avoid the change of initial sensor locations. Then, the objective function for optimal sensor placement problem is presented based on modal assurance criterion, modal energy criterion, and sensor placement cost. At last, the effectiveness and reliability of the proposed method are validated by a numerical example of a quayside container crane. Furthermore, the sensor placement result with the proposed method is better than that with effective independence method without initial sensor layout and the traditional partheno-genetic algorithm.


2004 ◽  
Vol 86 (3) ◽  
pp. 247-256 ◽  
Author(s):  
M.Imran Rafiq ◽  
Marios K. Chryssanthopoulos ◽  
Toula Onoufriou

2021 ◽  
Vol 63 (8) ◽  
pp. 457-464
Author(s):  
S Lahdelma

The time derivatives of acceleration offer a great advantage in detecting impact-causing faults at an early stage in condition monitoring applications. Defective rolling bearings and gears are common faults that cause impacts. This article is based on extensive real-world measurements, through which large-scale machines have been studied. Numerous laboratory experiments provide additional insight into the matter. A practical solution for detecting faults with as few features as possible is to measure the root mean square (RMS) velocity according to the standards in the frequency range from 10 Hz to 1000 Hz and the peak value of the second time derivative of acceleration, ie snap. Measuring snap produces good results even when the upper cut-off frequency is as low as 2 kHz or slightly higher. This is valuable information when planning the mounting of accelerometers.


2021 ◽  
pp. 136943322110384
Author(s):  
Xingyu Fan ◽  
Jun Li ◽  
Hong Hao

Vibration based structural health monitoring methods are usually dependent on the first several orders of modal information, such as natural frequencies, mode shapes and the related derived features. These information are usually in a low frequency range. These global vibration characteristics may not be sufficiently sensitive to minor structural damage. The alternative non-destructive testing method using piezoelectric transducers, called as electromechanical impedance (EMI) technique, has been developed for more than two decades. Numerous studies on the EMI based structural health monitoring have been carried out based on representing impedance signatures in frequency domain by statistical indicators, which can be used for damage detection. On the other hand, damage quantification and localization remain a great challenge for EMI based methods. Physics-based EMI methods have been developed for quantifying the structural damage, by using the impedance responses and an accurate numerical model. This article provides a comprehensive review of the exciting researches and sorts out these approaches into two categories: data-driven based and physics-based EMI techniques. The merits and limitations of these methods are discussed. In addition, practical issues and research gaps for EMI based structural health monitoring methods are summarized.


2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Wang Ziping ◽  
Xiong Xiqiang ◽  
Qian Lei ◽  
Wang Jiatao ◽  
Fei Yue ◽  
...  

In the application of Structural Health Monitoring (SHM) methods and related technologies, the transducer used for electroacoustic conversion has gradually become a key component of SHM systems because of its unique function of transmitting structural safety information. By comparing and analyzing the health and safety of large-scale structures, the related theories and methods of Structural Health Monitoring (SHM) based on ultrasonic guided waves are studied. The key technologies and research status of the interdigital guided wave transducer arrays which used for structural damage detection are introduced. The application fields of interdigital transducers are summarized. The key technical and scientific problems solved by IDT for Structural Damage Monitoring (SHM) are presented. Finally, the development of IDT technology and this research project are summarised.


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