scholarly journals Anisotropic Thermal Conductivity of Nickel-Based Superalloy CM247LC Fabricated via Selective Laser Melting

2021 ◽  
Vol 11 (11) ◽  
pp. 4843
Author(s):  
Kyomin Kim ◽  
Jageon Koo ◽  
Eunju Park ◽  
Namhun Kim ◽  
Woochul Kim

Efforts to enhance thermal efficiency of turbines by increasing the turbine inlet temperature have been further accelerated by the introduction of 3D printing to turbine components as complex cooling geometry can be implemented using this technique. However, as opposed to the properties of materials fabricated by conventional methods, the properties of materials manufactured by 3D printing are not isotropic. In this study, we analyzed the anisotropic thermal conductivity of nickel-based superalloy CM247LC manufactured by selective laser melting (SLM). We found that as the density decreases, so does the thermal conductivity. In addition, the anisotropy in thermal conductivity is more pronounced at lower densities. It was confirmed that the samples manufactured with low energy density have the same electron thermal conductivity with respect to the orientation, but the lattice thermal conductivity was about 16.5% higher in the in-plane direction than in the cross-plane direction. This difference in anisotropic lattice thermal conductivity is proportional to the difference in square root of elastic modulus. We found that ellipsoidal pores contributed to a direction-dependent elastic modulus, resulting in anisotropy in thermal conductivity. The results of this study should be beneficial not only for designing next-generation gas turbines, but also for any system produced by 3D printing.

Metals ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 619 ◽  
Author(s):  
Takahiro Kimura ◽  
Takayuki Nakamoto ◽  
Takeshi Suyama ◽  
Takao Miki

We have investigated the basic characteristics of C/Al composites prepared in-process via selective laser melting (SLM) using a mixed powder of pure aluminum and short carbon fiber. Initially, the relationship between the relative density of the SLM composites and laser scan conditions was systematically investigated. The SLM composites were densified by applying laser scan conditions with high input energy density (>100 J/mm3). The densified SLM composite showed excellent hardness together with low thermal conductivity, due to the generation of an Al4C3 phase and increased solid-solution carbon in the α-Al matrix via the reaction between aluminum and carbon during laser irradiation. This reaction could be inhibited in SLM composites fabricated from another mixed powder of copper-plated carbon fiber and pure aluminum powder since laser absorptivity significantly decreased due to the high reflectivity of the copper plate on the carbon fiber. By investigating the Cu plated C/Al SLM composites, we demonstrated that the thermal management material having anisotropic thermal conductivity could be fabricated by controlling the carbon dispersion by using a unidirectional laser scanning pattern.


2021 ◽  
pp. 2001488
Author(s):  
Piotr Kuryło ◽  
Małgorzata Cykowska-Błasik ◽  
Edward Tertel ◽  
Łukasz Pałka ◽  
Piotr Pruszyński ◽  
...  

Author(s):  
I. V. Gorbatov ◽  
Y. A. Orlov ◽  
V. A. Antiufeev ◽  
T. V. Telgerekova ◽  
N. Y. Orlova

The introduction of additive technologies for the manufacture of parts will significantly improve the efficiency and mobility of production. The technology of selective laser melting has the greatest accuracy in the manufacture of metal and alloyed parts. There are a number of publications on the physical and mechanical properties of such products, which often exceed the properties of materials obtained by traditional technology, but there is no data on the geometric accuracy of manufacturing. This paper provides explicit data on geometric accuracy, depending on various factors.


2018 ◽  
Vol 28 (4) ◽  
pp. 496-504 ◽  
Author(s):  
Zhen Chen ◽  
Shenggui Chen ◽  
Zhengying Wei ◽  
Lijuan Zhang ◽  
Pei Wei ◽  
...  

Author(s):  
Matteo Gavazzoni ◽  
Laura Boniotti ◽  
Stefano Foletti

A detailed study of compression tests on lattice structures obtained by selective laser melting with AlSi7Mg powder is presented here. Two different cell topologies have been investigated: the body-centered cubic cell and the face centered cubic cell or 3D Warren structure. Specimens of different volume have been printed in order to investigate the effect of the size on the mechanical response and properties of the structure. Particular attention has been paid to the definition of the test procedure and the analysis of the data to properly characterize the microlattice. No remarkable effect of the specimen size has been found in terms of elastic modulus and yielding stress. On the contrary, the maximum stress and the failure mechanism are influenced by the size of the specimen; for the body-centered cubic cell, a detailed analysis has been performed through digital image correlation of the failure. Test results have been compared with the results of an elasto-plastic simulation performed on a single cell of lattice with periodic boundary conditions, showing a good prediction in terms of elastic modulus and yielding stress.


Sign in / Sign up

Export Citation Format

Share Document