scholarly journals Effect of Cold Pressing and Aging on Reduction and Evolution of Quenched Residual Stress for Al-Zn-Mg-Cu T-Type Rib

2021 ◽  
Vol 11 (12) ◽  
pp. 5439
Author(s):  
Yaoqiong Liu ◽  
Tao Zhang ◽  
Hai Gong ◽  
Yunxin Wu
Keyword(s):  
Residual Stress ◽  
Stress Reduction ◽  
Numerical Models ◽  
Maximum Tensile Stress ◽  
Contour Method ◽  
X Ray Diffraction ◽  
Machining Processes ◽  
Heterogeneous Distribution ◽  
Cold Pressing ◽  
X Ray

The preparation of the Al-Zn-Mg-Cu T-type rib consisted of forging, quenching, cold pressing, aging and the final machining processes, and the evolution of residual stress played a significant role in its properties and accuracy. Numerical models were established to investigate the evolution and distribution of residual stress for the T-type rib during the quenching and cold pressing processes. The results showed that the distribution of residual stress at the stiffened area is asymmetrical, which is different from the symmetrical distribution at the smooth area. The cold pressing is beneficial for the reduction of residual stress. The stepwise cold pressing resulted in the heterogeneous distribution of residual stress at the stiffened area and the overlap region. Three comparative T-type ribs were conducted, and their residual stresses were measured using X-ray diffraction and the contour method. A stress reduction of 50% can be obtained at the surfaces of the T-type rib through cold pressing followed by the aging process. The reduction of the maximum tensile stress at the stiffened area of the T-type rib was 42% and 50% for the cold pressing and aging, respectively, which increased to 54% and 60% at the smooth area. The mechanism of the stress reduction during the cold pressing and the aging processes was discussed.

Experimental/Modelling Study of Residual Stress in Al/SiCp Bent Bars by Synchrotron XRD and Slitting Eigenstrain Methods

2008 ◽  
Vol 571-572 ◽  
pp. 277-282 ◽  
Author(s):  
Xu Song ◽  
Solène Chardonnet ◽  
Giancarlo Savini ◽  
Shu Yan Zhang ◽  
Willem J.J. Vorster ◽  
...  
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Residual Strain ◽  
Numerical Models ◽  
Front Face ◽  
Stress Profile ◽  
X Ray Diffraction ◽  
Element Analysis ◽  
X Ray ◽  
Residual Stress Profile

The aim of the study presented here was to evaluate the residual stresses present in a bar of aluminium alloy 2124-T1 matrix composite (MMC) reinforced with 25vol% particulate silicon carbide (SiCp) using X-ray diffraction and 3D profilometry (curvature measurement using Mitutoyo/Renishaw coordinate measurement machine) and comparing these results with numerical models of residual strain and stress profiles obtained by a simple inelastic bending model and Finite Element Analysis (FEA). The residual strain distribution was introduced into the test piece by plastic deformation in the 4-point bending configuration. At the first stage of this study the elasticplastic behaviour of the MMC was characterized under static and cyclic loading to obtain the material parameters, hardening proprieties and cyclic hysteresis loops. Subsequently, synchrotron Xray diffraction and CMM curvature measurements were performed to deduce the residual stress profile in the central section of the bar. The experimental data obtained from these measurements were used in the inelastic bending and FEA simulations. The specimens were then subjected to incremental slitting using EDM (electric discharge machining) with continuous back and front face strain gauge monitoring. The X-ray diffraction and incremental slitting results were then analysed using direct and inverse eigenstrain methods. Residual stresses plots obtained by different methods show good agreement with each other.

scholarly journals Evaluation of Weld Filler Alloying Concepts for Residual Stress Engineering by Means of Neutron and X-Ray Diffraction

2014 ◽  
Vol 996 ◽  
pp. 469-474 ◽  
Author(s):  
Arne Kromm
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Stress Reduction ◽  
Maximum Stress ◽  
Lattice Parameter ◽  
Filler Materials ◽  
X Ray Diffraction ◽  
X Ray ◽  
Stress Control ◽  
Surface Areas

Novel Low Transformation Temperature (LTT-) filler materials are specially designed for controlling residual stresses by means of adjusted martensite formation already during welding. Different alloying concepts compete for maximum stress reduction. Two newly developed LTT-alloys were evaluated concerning their potential for residual stress control. For this purpose residual stresses were determined in the surface and also in sub-surface areas of welded joints using X-ray diffraction and Neutron diffraction taking into account local variations of the unstrained lattice parameter.

scholarly journals Investigations on Residual Stresses within Hot-Bulk-Formed Components Using Process Simulation and the Contour Method

Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 566
Author(s):  
Bernd-Arno Behrens ◽  
Jens Gibmeier ◽  
Kai Brunotte ◽  
Hendrik Wester ◽  
Nicola Simon ◽  
...  
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Process Simulation ◽  
Hot Forming ◽  
Contour Method ◽  
Stress Profile ◽  
X Ray Diffraction ◽  
Forming Process ◽  
Near Surface ◽  
X Ray

Residual stresses resulting from hot-forming processes represent an important aspect of a component’s performance and service life. Considering the whole process chain of hot forming, the integrated heat treatment provided by a defined temperature profile during cooling offers a great potential for the targeted adjustment of the desired residual stress state. Finite element (FE) simulation is a powerful tool for virtual process design aimed at generating a beneficial residual stress profile. The validation of these FE models is typically carried out on the basis of individual surface points, as these are accessible through methods like X-ray diffraction, hole-drilling, or the nanoindentation method. However, especially in bulk forming components, it is important to evaluate the quality of the model based on residual stress data from the volume. For these reasons, in this paper, an FE model which was already validated by near surface X-ray diffraction analyses was used to explain the development of residual stresses in a reference hot forming process for different cooling scenarios. Subsequently, the reference process scenarios were experimentally performed, and the resulting residual stress distributions in the cross-section of the bulk specimens were determined by means of the contour method. These data were used to further validate the numerical simulation of the hot forming process, wherein a good agreement between the contour method and process simulation was observed.

scholarly journals Statistical analysis of the reproducibility of residual stress measurements in cold extruded parts

2021 ◽  
Author(s):  
Fabian Jaeger ◽  
Alessandro Franceschi ◽  
Holger Hoche ◽  
Peter Groche ◽  
Matthias Oechsner
Keyword(s):  
Residual Stress ◽  
Statistical Analysis ◽  
Stress Measurement ◽  
Industrial Applications ◽  
Cold Extrusion ◽  
X Ray Diffraction ◽  
Forming Process ◽  
X Ray ◽  
Stress States ◽  
Key Aspects

AbstractCold extruded components are characterized by residual stresses, which originate from the experienced manufacturing process. For industrial applications, reproducibility and homogeneity of the final components are key aspects for an optimized quality control. Although striving to obtain identical deformation and surface conditions, fluctuation in the manufacturing parameters and contact shear conditions during the forming process may lead to variations of the spatial residual stress distribution in the final product. This could lead to a dependency of the residual stress measurement results on the relative axial and circumferential position on the sample. An attempt to examine this problem is made by the employment of design of experiments (DoE) methods. A statistical analysis of the residual stress results generated through X-Ray diffraction is performed. Additionally, the ability of cold extrusion processes to generate uniform stress states is analyzed on specimens of austenitic stainless steel 1.4404 and possible correlations with the pre-deformed condition are statistically examined. Moreover, the influence of the coating, consisting of oxalate and a MoS2 based lubricant, on the X-Ray diffraction measurements of the surface is investigated.

Simulation and Experiment on the Residual Stress in Super-High Speed Grinding

2010 ◽  
Vol 135 ◽  
pp. 238-242
Author(s):  
Yue Ming Liu ◽  
Ya Dong Gong ◽  
Wei Ding ◽  
Ting Chao Han
Keyword(s):  
Residual Stress ◽  
High Speed ◽  
Element Model ◽  
Residual Stress Distribution ◽  
X Ray Diffraction ◽  
Machined Surface ◽  
X Ray ◽  
High Speed Grinding ◽  
Simulation And Experiment ◽  
Cylindrical Workpiece

In this paper, effective finite element model have been developed to simulation the plastic deformation cutting in the process for a single particle via the software of ABAQUS, observing the residual stress distribution in the machined surface, the experiment of grinding cylindrical workpiece has been brought in the test of super-high speed grinding, researching the residual stress under the machined surface by the method of X-ray diffraction, which can explore the different stresses from different super-high speed in actual, and help to analyze the means of reducing the residual stresses in theory.

Problems Associated with Kα Doublet in Residual Stress Measurements

1979 ◽  
Vol 23 ◽  
pp. 333-339
Author(s):  
S. K. Gupta ◽  
B. D. Cullity
Keyword(s):  
Residual Stress ◽  
Silicon Powder ◽  
Lattice Parameter ◽  
Diffraction Peak ◽  
Parameter Determination ◽  
X Ray Diffraction ◽  
X Ray ◽  
Analysis Techniques ◽  
The Difference ◽  
Similar Accuracy

Since the measurement of residual stress by X-ray diffraction techniques is dependent on the difference in angle of a diffraction peak maximum when the sample is examined consecutively with its surface at two different angles to the diffracting planes, it is important that these diffraction angles be obtained precisely, preferably with an accuracy of ± 0.01 deg. 2θ. Similar accuracy is desired in precise lattice parameter determination. In such measurements, it is imperative that the diffractometer be well-aligned. It is in the context of diffractometer alignment with the aid of a silicon powder standard free of residual stress that the diffraction peak analysis techniques described here have been developed, preparatory to residual stress determinations.

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