scholarly journals The Influence of Heat Input on the Surface Quality of Wire and Arc Additive Manufacturing

2021 ◽  
Vol 11 (21) ◽  
pp. 10201
Author(s):  
Jiayi Zeng ◽  
Wenzhong Nie ◽  
Xiaoxuan Li

Wire and arc additive manufacturing has unique process characteristics, which make it have great potential in many fields, but the large amount of heat input brought by this feature limits its practical application. The influence of heat input on the performance of parts has been extensively studied, but the quantitative description of the influence of heat input on the surface quality of parts by wire and arc additive manufacturing has not received enough attention. According to different heat input, select the appropriate process parameters for wire and arc additive manufacturing, reversely shape the profile model, select the appropriate function model to establish the ideal profile model according to the principle of minimum error, and compare the two models to analyze the effect of heat input on the surface quality of the parts manufactured by wire and arc additive manufacturing. The results show that, when the heat input is high or low, the standard deviation value and the root mean square value reach 1.908 and 1.963, respectively. The actual profile is larger than the ideal profile. When the heat input is moderate, the standard deviation value and the root mean square value are only 1.634 and 1.713, respectively, and the actual contour is in good agreement with the ideal contour. Combined with the analysis of the transverse and longitudinal sections, it is shown that the heat input has a high degree of influence on the surface quality of the specimen manufactured by wire and arc additive manufacturing, and higher or lower heat input is disadvantageous to it.

2021 ◽  
Vol 21 (1) ◽  
Author(s):  
Annette Keuning-Plantinga ◽  
Evelyn J. Finnema ◽  
Wim Krijnen ◽  
David Edvardsson ◽  
Petrie F. Roodbol

Abstract Background Person-centred care is the preferred model for caring for people with dementia. Knowledge of the level of person-centred care is essential for improving the quality of care for patients with dementia. The person-centred care of older people with cognitive impairment in acute care (POPAC) scale is a tool to determine the level of person-centred care. This study aimed to translate and validate the Dutch POPAC scale and evaluate its psychometric properties to enable international comparison of data and outcomes. Methods After double-blinded forward and backward translations, a total of 159 nurses recruited from six hospitals (n=114) and via social media (n=45) completed the POPAC scale. By performing confirmatory factor analysis, construct validity was tested. Cronbach’s alpha scale was utilized to establish internal consistency. Results The confirmatory factor analysis showed that the comparative fit index (0.89) was slightly lower than 0.9. The root mean square error of approximation (0.075, p=0.012, CI 0.057–0.092) and the standardized root mean square residual (0.063) were acceptable, with values less than 0.08. The findings revealed a three-dimensional structure. The factor loadings (0.69–0.77) indicated the items to be strongly associated with their respective factors. The results also indicated that deleting Item 5 improved the Cronbach’s alpha of the instrument as well as of the subscale ‘using cognitive assessments and care interventions’. Instead of deleting this item, we suggest rephrasing it into a positively worded item. Conclusions Our findings suggest that the Dutch POPAC scale is sufficiently valid and reliable and can be utilized for assessing person-centred care in acute care hospitals. The study enables nurses to interpret and compare person-centred care levels in wards and hospital levels nationally and internationally. The results form an important basis for improving the quality of care and nurse-sensitive outcomes, such as preventing complications and hospital stay length.


2013 ◽  
Vol 860-863 ◽  
pp. 2783-2786
Author(s):  
Yu Bing Dong ◽  
Hai Yan Wang ◽  
Ming Jing Li

Edge detection and thresholding segmentation algorithms are presented and tested with variety of grayscale images in different fields. In order to analyze and evaluate the quality of image segmentation, Root Mean Square Error is used. The smaller error value is, the better image segmentation effect is. The experimental results show that a segmentation method is not suitable for all images segmentation.


2018 ◽  
Vol 10 (4) ◽  
pp. 55 ◽  
Author(s):  
Chuki Sangalugeme ◽  
Philbert Luhunga ◽  
Agness Kijazi ◽  
Hamza Kabelwa

The WAVEWATCH III model is a third generation wave model and is commonly used for wave forecasting over different oceans. In this study, the performance of WAVEWATCH III to simulate Ocean wave characteristics (wavelengths, and wave heights (amplitudes)) over the western Indian Ocean in the Coast of East African countries was validated against satellite observation data. Simulated significant wave heights (SWH) and wavelengths over the South West Indian Ocean domain during the month of June 2014 was compared with satellite observation. Statistical measures of model performance that includes bias, Mean Error (ME), Root Mean Square Error (RMSE), Standard Deviation of error (SDE) and Correlation Coefficient (r) are used. It is found that in June 2014, when the WAVEWATCH III model was forced by wind data from the Global Forecasting System (GFS), simulated the wave heights over the Coast of East African countries with biases, Mean Error (ME), Root Mean Square Error (RMSE), Correlation Coefficient (r) and Standard Deviation of error (SDE) in the range of -0.25 to -0.39 m, 0.71 to 3.38 m, 0.84 to 1.84 m, 0.55 to 0.76 and 0.38 to 0.44 respectively. While, when the model was forced by wind data from the European Centre for Medium Range Weather Foresting (ECMWF) simulated wave height with biases, Mean Error (ME), Root Mean Square Error (RMSE), Correlation Coefficient (r) and Standard Deviation of error (SDE) in the range of -0.034 to 0.008 m, 0.0006 to 0.049 m, 0.026 to 0.22 m, 0.76 to 0.89 and 0.31 to 0.41 respectively. This implies that the WAVEWATCH III model performs better in simulating wave characteristics over the South West of Indian Ocean when forced by the boundary condition from ECMWF than from GFS.


Author(s):  
Renkai Huang ◽  
Ning Dai ◽  
Dawei Li ◽  
Xiaosheng Cheng ◽  
Hao Liu ◽  
...  

Surface finish, especially the surface finish of functional features, and build time are two important concerns in additive manufacturing. A suitable part deposition orientation can enhance the surface quality of functional features and reduce the build time. This article proposes a novel method to obtain an optimum part deposition orientation for industrial-grade 3D printing based on fused deposition modeling process by considering two objective functions at a time, namely adaptive feature roughness (the weighted sum of all feature roughnesses) and build time. First, mesh segmentation and level classification of features are carried out. Then, models for evaluation of adaptive feature roughness and build time are established. Finally, a non-dominated sorting genetic algorithm-II based on Compute Unified Device Architecture is used to obtain the Pareto-optimal set. The feasible of the algorithm is evaluated on several examples. Results demonstrate that the proposed parallel algorithm obtains a limiting solution that enhances the surface quality of functional features significantly and reduces average running time by 94.8% compared with the traditional genetic algorithm.


2020 ◽  
Author(s):  
Xiangman Zhou ◽  
Lian Liu ◽  
Boyun Wang ◽  
Xingwang Bai ◽  
Haiou Zhang ◽  
...  

Abstract The surface quality is one of important quality factors for arc welding based additive manufacturing (AWAM) parts. In this study, AWAM process assisted by an external longitudinal static magnetic field (ELSMF) is applied to improve surface quality of AWAM parts. In order to study the internal mechanism of AWAM process assisted by an external longitudinal magnetic field, a three-dimensional weak coupling model of the arc and metal transport is developed to simulate the arc, molten pool dynamic in AWAM assisted by ELSMF. The simulated results of single-bead deposition show that the ELSMF induces the asymmetrical tangential electromagnetic stirring in arc and molten pool, which can increase molten pool dynamics, drive the molten metal moving to the edge of the molten pool and reduce the temperature gradient. The simulated results of overlapping deposition show that the asymmetrical tangential electromagnetic stirring force can drive the molten metal moving to valley area between overlapping beads, which is beneficial to filling the valley area and improving the surface quality of the AWAM parts. The single-bead deposition experiment shows that the applying of ELSMF can reduce the height as well as increase the width of single weld bead. The multi-bead overlapping and the multi-layer multi-pass deposition experiments demonstrate that the external magnetic field can improve the surface quality of multi-layer part. The conclusions of the above study can provide the reference for AWAM process assisted by magnetic field.


1983 ◽  
Vol 73 (2) ◽  
pp. 615-632
Author(s):  
Martin W. McCann ◽  
David M. Boore

abstract Data from the 1971 San Fernando, California, earthquake provided the opportunity to study the variation of ground motions on a local scale. The uncertainty in ground motion was analyzed by studying the residuals about a regression with distance and by utilizing the network of strong-motion instruments in three local geographic regions in the Los Angeles area. Our objectives were to compare the uncertainty in the peak ground acceleration (PGA) and root mean square acceleration (RMSa) about regressions on distance, and to isolate components of the variance. We find that the RMSa has only a slightly lower logarithmic standard deviation than the PGA and conclude that the RMSa does not provide a more stable measure of ground motion than does the PGA (as is commonly assumed). By conducting an analysis of the residuals, we have estimated contributions to the scatter in high-frequency ground motion due to phenomena local to the recording station, building effects defined by the depth of instrument embedment, and propagation-path effects. We observe a systematic decrease in both PGA and RMSa with increasing embedment depth. After removing this effect, we still find a significant variation (a standard deviation equivalent to a factor of up to 1.3) in the ground motions within small regions (circles of 0.5 km radius). We conclude that detailed studies which account for local site effects, including building effects, could reduce the uncertainty in ground motion predictions (as much as a factor of 1.3) attributable to these components. However, an irreducible component of the scatter in attenuation remains due to the randomness of stress release along faults during earthquakes. In a recent paper, Joyner and Boore (1981) estimate that the standard deviation associated with intra-earthquake variability corresponds to a factor of 1.35.


2021 ◽  
Author(s):  
O.N. Cheremisinova ◽  
V.S. Rostovtsev

In any convolutional neural network (CNN), there are hyperparameters - parameters that are not configured during training, but are set at the time of building the СNN model. Their choice affects the quality of the neural network. To date, there are no uniform rules for setting parameters. Hyperparameters can be adjusted fairly accurately using manual tuning. There are also automatic methods for optimizing hyperparameters. Their use reduces the complexity of the neural network tuning, and does not require experience and knowledge of hyperparameter optimization. The purpose of this article is to analyze automatic methods for selecting hyperparameters to reduce the complexity of the process of tuning a CNN. Optimization methods. Several automatic methods for selecting hyperparameters are considered: grid search, random search, modelbased optimization (Bayesian and evolutionary). The most promising are methods based on a certain model. These methods are used in the absence of an expression for the objective optimization function, but it is possible to obtain its observations (possibly with noise) for the selected values. Bayesian theory involves finding a trade-off between exploration (suggesting hyperparameters with high uncertainty that can give a noticeable improvement) and use (suggesting hyperparameters that are likely to work as well as what she has seen before – usually values that are very close to those observed before). Evolutionary optimization is based on the principle of genetic algorithms. A combination of hyperparameter values is taken as an individual of a population, and recognition accuracy on a test sample is taken as a fitness function. By crossing, mutation and selection, the optimal values of the neural network hyperparameters are selected. The authors have proposed a hybrid method, the algorithm of which combines Bayesian and evolutionary optimization. At the beginning, the neural network is tuned using the Bayesian method, then the first generation in the evolutionary method is formed from the N best options of parameters, which further continues the neural network tuning. An experimental study of the optimization of hyperparameters of a convolutional neural network by Bayesian, evolutionary and hybrid methods is carried out. In the process of optimization by the Bayesian method, 112 different architectures of the convolutional neural network were considered, the root-mean-square error on the validation set of which ranged from 1629 to 11503. As a result, the CNN with the smallest error was selected, the RMSE of which on the test data was 55. At the beginning of evolutionary optimization, they were randomly 8 different CNN architectures were generated with the root mean square error on the validation data from 2587 to 3684. In the process of optimization by this method, within 14 generations, CNNs were obtained with new sets of hyperparameters, the error on the validation data of which decreased to values from 1424 to 1812. As a result, the CNN with the smallest error was selected, the RMSE of which was 48 on the test data. The hybrid method combines the advantages of both methods and allows finding an architecture no worse than the Bayesian and evolutionary methods. When optimizing by this method, the optimal architecture of the CNN was obtained (the architecture in which the CNN on the validation data has the smallest root-mean-square error), the RMSE of which on the test data was 49. The results show that the quality of optimization for all three methods is approximately the same. Bayesian approach considers the entire hyperparameter space. To obtain greater accuracy with the Bayesian method, you need to increase the CNN optimization time with this method. The evolutionary algorithm selects the best combinations of hyperparameters from the initial population, so the initially generated population plays a big role. In addition, due to the peculiarities of the algorithm, this method is prone to falling into a local extremum. However, this algorithm is well parallelized, so the optimization process with this method can be accelerated. The hybrid method combines the advantages of both methods and allows you to find an architecture that is no worse than Bayesian and evolutionary methods. The experiments carried out show that the considered optimization methods on problems similar to the one considered will achieve approximately the same quality of neural network tuning with a relatively small size of the CNN. The presented results make it possible to choose one of the considered methods for optimizing hyperparameters when developing a CNN, based on the specifics of the problem being solved and the available resources.


2016 ◽  
Vol 1136 ◽  
pp. 196-202
Author(s):  
Qi Gao ◽  
Ya Dong Gong ◽  
Yun Guang Zhou

Single crystal Ni3Al-based superalloy has excellent comprehensive performance.To study the micro-milling surface quality of Ni3Al-based superalloy, this article used two-edged carbide alloy micro-milling tool with 0.8mm diameter, then orthogonal experiment of three factors and five levels was implemented to the micro-milling of typical single crystal Ni3Al-based superalloy IC10. The primary and secondary factors of the impact on the micro-milling surface quality were found from spindle speed, feed rate, milling depth by range analysis, and the ideal cutting process parameters combination was optimized and obtained, then its cutting mechanism and the reason of affecting the surface quality were analyzed. The experiment result has certain guiding significance to the micro-milling mechanism of single crystal superalloy.


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