scholarly journals Numerical Simulation and Experimental Investigation of Rotating Blade Centrifugal Jet in Slurry Blast Device Used for Steel Strip Descaling

2022 ◽  
Vol 12 (1) ◽  
pp. 478
Author(s):  
Guotao Huo ◽  
Zhonghai Ma ◽  
Yeqing Huang ◽  
Songlin Nie ◽  
Zhenhua Zhang

Under the requirement of clean production, a new type of slurry blast device for mechanically removing oxide scale on the surface of steel strips is presented, which can avoid the serious problems of rapid wear, low service life, and low efficiency of the traditional abrasive water jet with a nozzle. In this paper, the numerical simulation of the rotating blade centrifugal jet in the slurry blast device is conducted based on CFD, where the DPM and the erosion model are innovatively employed to simulate the movement characteristics of abrasive particles and the erosion rate of mixed slurry on the surface of the steel strip. Simulation results show that the erosion rate and particle motion velocity are proportional to the blade rotation speed and inlet pressure. Reasonable inlet pressure and rotation speed are helpful for improving the rust removal efficiency of slurry blast devices. An experimental system is established to validate the simulation results. The experimental results are consistent with the simulation trend, which exhibits that the developed slurry blast device is feasible for steel strip descaling. This work will play substantial guiding roles in the engineering optimization of slurry blast devices for steel strip descaling.

2016 ◽  
Vol 846 ◽  
pp. 96-101
Author(s):  
Liang Hao ◽  
Zheng Yi Jiang ◽  
Dian Yao Gong ◽  
Dong Bin Wei ◽  
Xia Wei Cheng ◽  
...  

The aim of this study is to understand the effect of zinc dialkyl dithio phosphate (ZDDP) films on sticking defects during the hot rolling of ferritic stainless steel strips. The surface characterisation and crack propagation are very important for the sticking defects of ferritic stainless steel strip. A finite element method (FEM) model is constructed with different crack size ratios, in which the profile of the strip roughness and ZDDP films are taken into consideration. Simulation results show that the widths of cracks tend to be reduced with the introduction of ZDDP films, improving the sticking defects, which is confirmed by the hot rolling trials.


Author(s):  
Kei Ito ◽  
Takaaki Sakai ◽  
Hiroyuki Ohshima

An onset condition of gas entrainment (GE) due to free surface vortex has been studied to establish a design of fast breeder reactor with higher coolant velocity than conventional designs, because the GE might cause the reactor operation instability and therefore should be avoided. The onset condition of the GE has been investigated experimentally and theoretically, however, dependency of the vortex type GE on local geometry configuration of each experimental system and local velocity distribution has prevented researchers from formulating the universal onset condition of the vortex type GE. A real scale test is considered as an accurate method to evaluate the occurrence of the vortex type GE, but the real scale test is generally expensive and not useful in the design study of large and complicated FBR systems, because frequent displacement of inner equipments accompanied by the design change is difficult in the real scale test. Numerical simulation seems to be promising method as an alternative to the real scale test. In this research, to evaluate the applicability of the numerical simulation to the design work, numerical simulations were conducted on the basic experimental system of the vortex type GE. This basic experiment consisted of rectangular flow channel and two important equipments for vortex type GE in the channel, i.e. vortex generation and suction equipments. Generated vortex grew rapidly interacting with the suction flow and the grown vortex formed a free surface dent (gas core). When the tip of the gas core or the bubbles detached from the tip of the gas core reached the suction mouth, the gas was entrained to the suction tube. The results of numerical simulation under the experimental conditions were compared to the experiment in terms of velocity distributions and free surface shape. As a result, the numerical simulation showed qualitatively good agreement with experimental data. The numerical simulation results were similar to the experimental results in terms of the shape of free surface dent and the velocity distribution around the vortex, although the GE itself was not completely reproduced due to a lack of enough mesh partition. After confirming the applicability of the numerical simulation to the GE evaluation, several parameters, such as suction velocity and a configuration around suction mouth, were numerically examined to evaluate their influence on the GE. The tendencies of the GE occurrence enhanced by larger suction velocity or suction mouth on bottom surface enhance occurrence of the GE were obtained from the simulation results. These simulation results implied that the numerical simulation has enough potential to be used for the design work.


2006 ◽  
Vol 65 (16) ◽  
pp. 1533-1546
Author(s):  
Yu. Ye. Gordienko ◽  
S. A. Zuev ◽  
V. V. Starostenko ◽  
V. Yu. Tereshchenko ◽  
A. A. Shadrin

Author(s):  
Jialei Song ◽  
Yong Zhong ◽  
Ruxu Du ◽  
Ling Yin ◽  
Yang Ding

In this paper, we investigate the hydrodynamics of swimmers with three caudal fins: a round one corresponding to snakehead fish ( Channidae), an indented one corresponding to saithe ( Pollachius virens), and a lunate one corresponding to tuna ( Thunnus thynnus). A direct numerical simulation (DNS) approach with a self-propelled fish model was adopted. The simulation results show that the caudal fin transitions from a pushing/suction combined propulsive mechanism to a suction-dominated propulsive mechanism with increasing aspect ratio ( AR). Interestingly, different from a previous finding that suction-based propulsion leads to high efficiency in animal swimming, this study shows that the utilization of suction-based propulsion by a high- AR caudal fin reduces swimming efficiency. Therefore, the suction-based propulsive mechanism does not necessarily lead to high efficiency, while other factors might play a role. Further analysis shows that the large lateral momentum transferred to the flow due to the high depth of the high- AR caudal fin leads to the lowest efficiency despite the most significant suction.


2021 ◽  
Vol 13 (2) ◽  
pp. 168781402199811
Author(s):  
Wu Xianfang ◽  
Du Xinlai ◽  
Tan Minggao ◽  
Liu Houlin

The wear-ring abrasion can cause performance degradation of the marine centrifugal pump. In order to study the effect of front and back wear-ring clearance on a pump, test and numerical simulation were used to investigate the performance change of a pump. The test results show that the head and efficiency of pump decrease by 3.56% and 9.62% respectively at 1.0 Qd due to the wear-ring abrasion. Under 1.0 Qd, with the increase of the front wear-ring the vibration velocity at pump foot increases from 0.4 mm/s to 1.0 mm/s. The axis passing frequency (APF) at the measuring points increases significantly and there appears new characteristic frequency of 3APF and 4APF. The numerical simulation results show that the front wear-ring abrasion affects the flow at the inlet of the front chamber of the pump and impeller passage. And the back wear-ring abrasion has obvious effect on the flow in the back chamber of the pump and impeller passage, while the multi-malfunction of the front wear-ring abrasion and back wear-ring abrasion has the most obvious effect on the flow velocity and flow stability inside pump. The pressure pulsation at Blade Passing Frequency (BPF) of the three schemes all decrease with the increase of the clearance.


2020 ◽  
Vol 9 (1) ◽  
pp. 27
Author(s):  
Hitoshi Tanaka ◽  
Nguyen Xuan Tinh ◽  
Xiping Yu ◽  
Guangwei Liu

A theoretical and numerical study is carried out to investigate the transformation of the wave boundary layer from non-depth-limited (wave-like boundary layer) to depth-limited one (current-like boundary layer) over a smooth bottom. A long period of wave motion is not sufficient to induce depth-limited properties, although it has simply been assumed in various situations under long waves, such as tsunami and tidal currents. Four criteria are obtained theoretically for recognizing the inception of the depth-limited condition under waves. To validate the theoretical criteria, numerical simulation results using a turbulence model as well as laboratory experiment data are employed. In addition, typical field situations induced by tidal motion and tsunami are discussed to show the usefulness of the proposed criteria.


2014 ◽  
Vol 496-500 ◽  
pp. 642-645
Author(s):  
Yun Wang ◽  
Wei Zhang

In view of power system in water-air UAV requirements, combine with the centrifugal impeller for aero-engine and the pump impeller. The design of a impeller of centrifugal compressor can work on the air and in the water for the new concept of air-water engine. With 3D design and a 3D CFD solver on it and analysis the results of numerical simulation. Results show that the designed impeller successfully reached the goal on the air and in the water. The experiences accumulated in this procedure are useful for similar impeller aerodynamic designs.


1994 ◽  
Vol 116 (3) ◽  
pp. 702-708 ◽  
Author(s):  
D. Afolabi ◽  
O. Mehmed

The eigenvalues of rotating blades usually change with rotation speed according to the Stodola-Southwell criterion. Under certain circumstances, the loci of eigenvalues belonging to two distinct modes of vibration approach each other very closely, and it may appear as if the loci cross each other. However, our study indicates that the observable frequency loci of an undamped rotating blade do not cross, but must either repel each other (leading to “curve veering”), or attract each other (leading to “frequency coalescence”). Our results are reached by using standard arguments from algebraic geometry—the theory of algebraic curves and catastrophe theory. We conclude that it is important to resolve an apparent crossing of eigenvalue loci into either a frequency coalescence or a curve veering, because frequency coalescence is dangerous since it leads to flutter, whereas curve veering does not precipitate flutter and is, therefore, harmless with respect to elastic stability.


2012 ◽  
Vol 204-208 ◽  
pp. 4884-4887
Author(s):  
Jian Feng Wu ◽  
Cai Hua Wang ◽  
Chang Li Song

The numerical simulation of construction is to obtain the desired accuracy. It depends on the theoretical basis of the calculator and selection of the various important factors in the actual operation. For this problem, this paper adopting the current code for the design of building structures as the comparison standard, using the FLUENT software, taking the numerical simulation results of a high building’s wind load shape coefficient of for example, discussing the influence of four kinds of the convective terms discretization scheme, respectively the first-order upwind, the second order upwind , power law and Quadratic upwind interpolation for convective kinematics, on the simulation results of architectural numerical wind tunnel, provides the reference for the rational use of numerical wind tunnel method.


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