scholarly journals Optimization of Accelerator Mixing Ratio for EPDM Rubber Grommet to Improve Mountability Using Mixture Design

2019 ◽  
Vol 9 (13) ◽  
pp. 2640 ◽  
Author(s):  
Young Shin Kim ◽  
Yong Tae Kim ◽  
Euy Sik Jeon

A grommet, made of ethylene propylene diene methylene (EPDM) rubber, is an integral part used for fixing and protecting the wire inserted from the outside to the inside of vehicles. Rubber compounds exhibit various mechanical properties and vulcanization characteristics depending on the accelerator mixing ratio. These mechanical properties affect the insertion and detachment forces when the grommet is manufactured and fixed to the vehicle body. In this study, we experimentally analyzed the changes in the properties of EPDM rubber depending on the vulcanization accelerator to improve the mounting performance of the grommet, and subsequently derived the optimum accelerator mixing ratio. We implemented a mixture design strategy to derive the optimum mixing ratio for obtaining the desired mechanical properties and vulcanization characteristics. The insertion and separation forces of the existing grommet were compared with those of the grommet fabricated using the derived mixing ratio and we found that the mounting performance was improved compared to the existing grommet.

2018 ◽  
Vol 55 (1B) ◽  
pp. 202
Author(s):  
Phan Quoc Phu

In this research, ethylene–propylene–diene (EPDM) rubber, a type of synthetic rubber with excellent anti–vibration and anti–noise properties, was studied for the application in anti–vibration pads. Via changes in the concentration of substances in the mixtures such as carbon black, triethanolamine (TEA) and sulfur, the mechanical properties and the anti–vibration efficiency of the EPDM rubber samples were determined using mechanical tester. As a result, the EPDM rubber samples containing about 45 % of carbon black N330, 1 % of TEA and 1 % of sulfur showed some good results including the shore hardness about 62 A, the compressive stress at peak of 1.04 N/mm2 and the anti–vibration efficiency approximately 72 %.


2020 ◽  
Vol 992 ◽  
pp. 498-503
Author(s):  
S. Sidelnikov ◽  
D. Voroshilov ◽  
M. Motkov ◽  
M. Voroshilova ◽  
V. Bespalov

The article presents the results of studies on the production of wire with a diameter of 0.5 mm from aluminum alloy 01417 with a content of rare-earth metals (REM) in the amount of 7-9% for aircraft construction needs. The deformation modes, the experimental technique and equipment for the implementation of the proposed technology described. The wire was obtained by drawing and bar rolling with subsequent drawing from a rod with a diameter of 5 mm, obtained previously using the process of combined rolling-extruding (CRE) from a continuous ingot with a diameter of 12 mm, cast in an electromagnetic mold (EMM). The wire obtained by the presented technology was subjected to 4 different heat treatment modes with annealing temperatures from 350 to 500 °C and holding time of 1 h in the furnace to achieve mechanical and electrophysical properties corresponding to TS 1-809-1038-2018. The level of strength and plastic properties obtained in the course of research required only one intermediate annealing. The microstructure of the wire was investigated and the modes were revealed that made it possible to obtain the required level of mechanical properties and electrical resistivity, satisfying TS 1-809-1038-2018.


2021 ◽  
Vol 2 (1) ◽  
Author(s):  
Qingzhong Mao ◽  
Yusheng Zhang ◽  
Yazhou Guo ◽  
Yonghao Zhao

AbstractThe rapid development of high-speed rail requires copper contact wire that simultaneously possesses excellent electrical conductivity, thermal stability and mechanical properties. Unfortunately, these are generally mutually exclusive properties. Here, we demonstrate directional optimization of microstructure and overcome the strength-conductivity tradeoff in copper wire. We use rotary swaging to prepare copper wire with a fiber texture and long ultrafine grains aligned along the wire axis. The wire exhibits a high electrical conductivity of 97% of the international annealed copper standard (IACS), a yield strength of over 450 MPa, high impact and wear resistances, and thermal stability of up to 573 K for 1 h. Subsequent annealing enhances the conductivity to 103 % of IACS while maintaining a yield strength above 380 MPa. The long grains provide a channel for free electrons, while the low-angle grain boundaries between ultrafine grains block dislocation slip and crack propagation, and lower the ability for boundary migration.


2014 ◽  
Vol 55 (9) ◽  
pp. 2073-2088 ◽  
Author(s):  
Nora Catalina Restrepo-Zapata ◽  
Tim A. Osswald ◽  
Juan Pablo Hernández-Ortiz

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