Poultry Feather Waste as Bio-Based Cross-Linking Additive for Ethylene Propylene Diene Rubber

Most rubbers used today rely on sulphur as a cross-linking agent and carbon black from fossil resources to modify the mechanical properties. A very promising substitute can be found in natural keratins such as feathers. These are not only tough, but also contain a relevant amount of sulphur in the form of disulphide bridges. The present study shows that these can be activated under vulcanisation conditions and then bind covalently to EPDM rubber to form a cross-linked network. Feathers were cut into lengths of 0.08, 0.2, and 1 mm and incorporated at 38, 69, or 100 phr into EPDM mixtures containing either no carbon black or no carbon black nor sulphur. The presence of feather cuttings increases the tensile and compressive strength as well as the hardness, and reduces the rebound resilience. Due to their high (approximately 17%) nitrogen content, the feathers also improve the thermal stability of the composite, as the main degradation step is shifted from 400 °C to 470 °C and the decomposition is significantly slowed down. Since elastomers are a large market and feathers in particular are a high-volume waste, the combination of these two offers enormous ecological and economic prospects.

Effects of Basalt and Carbon Fillers on Fire Hazard, Thermal, and Mechanical Properties of EPDM Rubber Composites

Due to growing restrictions on the use of halogenated flame retardant compounds, there is great research interest in the development of fillers that do not emit toxic compounds during thermal decomposition. Polymeric composite materials with reduced flammability are increasingly in demand. Here, we demonstrate that unmodified graphene and carbon nanotubes as well as basalt fibers or flakes can act as effective flame retardants in polymer composites. We also investigate the effects of mixtures of these carbon and mineral fillers on the thermal, mechanical, and rheological properties of EPDM rubber composites. The thermal properties of the EPDM vulcanizates were analyzed using the thermogravimetric method. Flammability was determined by pyrolysis combustion flow calorimetry (PCFC) and cone calorimetry.

Effects of nanocrystalline calcium oxide particles on mechanical, thermal, and electrical properties of EPDM rubber

In this research, the effect of calcium oxide (CaO) nanocrystalline particles filled ethylene propylene diene monomer (EPDM) rubber composites is investigated, at different weight percentages (1.0, 2.0, 4.0, and 8 wt%) of CaO nanocrystalline particles using two methods of mixing. In one case conventional mixing on twin roll-mill was used, in the other case ultrasonic mixing as a pre-mixing was applied. CaO particles are synthesized by the precipitation method. The average crystallite size of CaO is 100 ± 20 nm. Adding CaO nanocrystalline particles increases the thermal stability of EPDM and the glass transition temperature. The hardness of EPDM rubber gradually increases with increasing the amount of CaO particles, the maximum hardness 64.2 observed in 8 wt% of CaO particles for both cases almost 26% higher than neat EPDM. Tensile strength decreases, while the maximum % modulus of the ultrasonic mixed sample was 1.48 MPa which is 24% higher than EPDM.