scholarly journals How to Construct a Combined S-CO2 Cycle for Coal Fired Power Plant?

Entropy ◽  
2018 ◽  
Vol 21 (1) ◽  
pp. 19 ◽  
Author(s):  
Enhui Sun ◽  
Han Hu ◽  
Hangning Li ◽  
Chao Liu ◽  
Jinliang Xu

It is difficult to recover the residual heat from flue gas when supercritical carbon dioxide (S-CO2) cycle is used for a coal fired power plant, due to the higher CO2 temperature in tail flue and the limited air temperature in air preheater. The combined cycle is helpful for residual heat recovery. Thus, it is important to build an efficient bottom cycle. In this paper, we proposed a novel exergy destruction control strategy during residual heat recovery to equal and minimize the exergy destruction for different bottom cycles. Five bottom cycles are analyzed to identify their differences in thermal efficiencies (ηth,b), and the CO2 temperature entering the bottom cycle heater (T4b) etc. We show that the exergy destruction can be minimized by a suitable pinch temperature between flue gas and CO2 in the heater via adjusting T4b. Among the five bottom cycles, either the recompression cycle (RC) or the partial cooling cycle (PACC) exhibits good performance. The power generation efficiency is 47.04% when the vapor parameters of CO2 are 620/30 MPa, with the double-reheating-recompression cycle as the top cycle, and RC as the bottom cycle. Such efficiency is higher than that of the supercritical water cycle power plant.

Author(s):  
S De ◽  
P K Nag

The effect of supplementary firing on the performance of an integrated gasification combined cycle (IGCC) power plant is studied. The results are presented with respect to a simple ‘unfired’ IGCC power plant with single pressure power generation for both the gas and the steam cycles as reference. The gases are assumed as real with variable specific heats. It is found that the most favourable benefit of supplementary firing can be obtained for a low temperature ratio R T only. For higher R T, only a gain in work output is possible with a reverse effect on the overall efficiency of the plant. The second law analysis reveals that the exergy loss in the heat-recovery steam generator is most significant as the amount of supplementary firing increases. It is also noteworthy that, although the total exergy loss of the plant decreases with higher supplementary firing for a low R T (= 3.0), the reverse is the case for a higher R T (= 6.0).


Author(s):  
Ravin G. Naik ◽  
Chirayu M. Shah ◽  
Arvind S. Mohite

To produce the power with higher overall efficiency and reasonable cost is ultimate aim for the power industries in the power deficient scenario. Though combined cycle power plant is most efficient way to produce the power in today’s world, rapidly increasing fuel prices motivates to define a strategy for cost-effective optimization of this system. The heat recovery steam generator is one of the equipment which is custom made for combined cycle power plant. So, here the particular interest is to optimize the combined power cycle performance through optimum design of heat recovery steam generator. The case of combined cycle power plant re-powered from the existing Rankine cycle based power plant is considered to be simulated and optimized. Various possible configuration and arrangements for heat recovery steam generator has been examined to produce the steam for steam turbine. Arrangement of heat exchangers of heat recovery steam generator is optimized for bottoming cycle’s power through what-if analysis. Steady state model has been developed using heat and mass balance equations for various subsystems to simulate the performance of combined power cycles. To evaluate the performance of combined power cycles and its subsystems in the view of second law of thermodynamics, exergy analysis has been performed and exergetic efficiency has been determined. Exergy concepts provide the deep insight into the losses through subsystems and actual performance. If the sole objective of optimization of heat recovery steam generator is to increase the exergetic efficiency or minimizing the exergy losses then it leads to the very high cost of power which is not acceptable. The exergo-economic analysis has been carried to find the cost flow from each subsystem involved to the combined power cycles. Thus the second law of thermodynamics combined with economics represents a very powerful tool for the systematic study and optimization of combined power cycles. Optimization studies have been carried out to evaluate the values of decision parameters of heat recovery steam generator for optimum exergetic efficiency and product cost. Genetic algorithm has been utilized for multi-objective optimization of this complex and nonlinear system. Pareto fronts generated by this study represent the set of best solutions and thus providing a support to the decision-making.


Author(s):  
Alberto Vannoni ◽  
Andrea Giugno ◽  
Alessandro Sorce

Abstract Renewable energy penetration is growing, due to the target of greenhouse-gas-emission reduction, even though fossil fuel-based technologies are still necessary in the current energy market scenario to provide reliable back-up power to stabilize the grid. Nevertheless, currently, an investment in such a kind of power plant might not be profitable enough, since some energy policies have led to a general decrease of both the average price of electricity and its variability; moreover, in several countries negative prices are reached on some sunny or windy days. Within this context, Combined Heat and Power systems appear not just as a fuel-efficient way to fulfill local thermal demand, but also as a sustainable way to maintain installed capacity able to support electricity grid reliability. Innovative solutions to increase both the efficiency and flexibility of those power plants, as well as careful evaluations of the economic context, are essential to ensure the sustainability of the economic investment in a fast-paced changing energy field. This study aims to evaluate the economic viability and environmental impact of an integrated solution of a cogenerative combined cycle gas turbine power plant with a flue gas condensing heat pump. Considering capital expenditure, heat demand, electricity price and its fluctuations during the whole system life, the sustainability of the investment is evaluated taking into account the uncertainties of economic scenarios and benchmarked against the integration of a cogenerative combined cycle gas turbine power plant with a Heat-Only Boiler.


Author(s):  
Aurel Gaba ◽  
Vasile Bratu ◽  
Dorian Musat ◽  
Ileana Nicoleta Popescu ◽  
Maria Cristiana Enescu

Abstract This paper presents solutions and the equipment for preheating combustion air from scrap aluminum melting furnaces through flue gas heat recovery. For sizing convection pre-heaters, there has been developed a mathematical model which has been transcribed into a computer program in C + +. A constructive version of the pre-heater was drawn up and a recovery heat exchanger was manufactured and mounted on an aluminum melting furnace. Both the functional parameters values and the reasons causing the pre-heater worning out, as well as the steps taken for sizing and the achievement of a new air pre-heater able to bear the operating conditions of the aluminum melting furnace are shown.


Author(s):  
S. Can Gülen ◽  
Chris Hall

This paper describes a gas turbine combined cycle (GTCC) power plant system, which addresses the three key design challenges of postcombustion CO2 capture from the stack gas of a GTCC power plant using aqueous amine-based scrubbing method by offering the following: (i) low heat recovery steam generator (HRSG) stack gas temperature, (ii) increased HRSG stack gas CO2 content, and (iii) decreased HRSG stack gas O2 content. This is achieved by combining two bottoming cycle modifications in an inventive manner, i.e., (i) high supplementary (duct) firing in the HRSG and (ii) recirculation of the HRSG stack gas. It is shown that, compared to an existing natural gas-fired GTCC power plant with postcombustion capture, it is possible to reduce the CO2 capture penalty—power diverted away from generation—by almost 65% and the overall capital cost ($/kW) by about 35%.


Author(s):  
Lei Deng ◽  
Chunli Tang ◽  
Xiaowen Tan ◽  
Ke Sun ◽  
Song Wu ◽  
...  

For a better utilization of Zhundong coals which have high fouling and slagging tendency, the slag-tap boiler has attracted much attention. To avoid the high sensible heat loss of discharged molten slag, an air-cooling waste heat recovery system is proposed. Energy and economic analyses are conducted to investigate the effectiveness of heating the desulfurized flue gas by hot air and the influences of partially substituting the secondary air by hot air on heat transfer of air preheater and thermal efficiency of boiler. A case study is performed by referring to a typical 50 MW cyclone boiler with nine types of low fusion temperature coals. The results show that for coals with low ash content, the temperature increment of desulfurized flue gas can be over 7 ℃. While for coals with high ash content, the flue gas temperature can be heated to more than 70 ℃, and the surplus hot air can be sent to the furnace. When the hot air is introduced to partially substitute the secondary air, an instantaneous impact on the air preheater will give rise to a decrement of quantity of heat transferred and increments of temperatures of exit flue gas and hot secondary air. The variations of these thermodynamic parameters become smaller with increasing hot air temperature. After introduction of hot air, the thermal efficiency of boiler can increase, resulting in a decrease of fuel consumption rate. In addition, the heating surface area of air preheater can be reduced.


Author(s):  
Nicolas J. Mertens ◽  
Falah Alobaid ◽  
Bernd Epple ◽  
Hyun-Gee Kim

The daily operation of combined-cycle power plants is increasingly characterized by frequent start-up and shutdown procedures. In addition to the basic requirement of high efficiency at design load, plant operators therefore acknowledge the relevance of enhanced flexibility in operation — in particular, fast start-ups — for plant competitiveness under changing market conditions. The load ramps during start-up procedure are typically limited by thermal stresses in the heat recovery steam generator (HRSG) due to thick-walled components in the high pressure circuit. Whereas conventional HRSG design is largely based on simple steady-state models, detailed modelling and dynamic simulation of the relevant systems are necessary in order to optimize HRSG design with respect to fast start-up capability. This study investigates the capability of a comprehensive process simulation model to accurately predict the dynamic response of a triple-pressure heat recovery steam generator with reheater from warm and hot initial conditions to the start-up procedure of a heavy-duty gas turbine. The commercial combined-cycle power plant (350 MWel) was modelled with the thermal-hydraulic code Apros. Development of the plant model is based on geometry data, system descriptions and heat transfer calculations established in the original HRSG design. The numerical model is validated with two independent sets of measurement data recorded at the real power plant, showing good agreement.


Author(s):  
Nikhil Dev ◽  
Gopal Krishan Goyal ◽  
Rajesh Attri ◽  
Naresh Kumar

In the present work, graph theory and matrix method is used to analyze some of the heat recovery possibilities with the newly available gas turbine engines. The schemes range from dual pressure heat recovery steam generation systems, to triple pressure systems with reheat in supercritical steam conditions. From the developed methodology, result comes out in the form of a number called as index. A real life operating Combined Cycle Power Plant (CCPP) is a very large and complex system. Efficiency of its components and sub-systems are closely intertwined and insuperable without taking the effect of others. For the development of methodology, CCPP is divided into six sub-systems in such a way that no sub-system is independent. Digraph for the interdependencies of sub-system is organized and converted into matrix form for easy computer processing. The results obtained with present methodology are in line with the results available in literature. The methodology is developed with a view that power plant managers can take early decision for selection, improvements and comparison, amongst the various options available, without having in-depth knowledge of thermodynamics analysis.


Author(s):  
S. Can Gülen

Duct firing in the heat recovery steam generator (HRSG) of a gas turbine combined cycle power plant is a commonly used method to increase output on hot summer days when gas turbine airflow and power output lapse significantly. The aim is to generate maximum possible power output when it is most needed (and, thus, more profitable) at the expense of power plant heat rate. In this paper, using fundamental thermodynamic arguments and detailed heat and mass balance simulations, it will be shown that, under certain boundary conditions, duct firing in the HRSG can be a facilitator of efficiency improvement as well. When combined with highly-efficient aeroderivative gas turbines with high cycle pressure ratios and concomitantly low exhaust temperatures, duct firing can be utilized for small but efficient combined cycle power plant designs as well as more efficient hot-day power augmentation. This opens the door to efficient and agile fossil fuel-fired power generation opportunities to support variable renewable generation.


1991 ◽  
Vol 113 (4) ◽  
pp. 475-481 ◽  
Author(s):  
P. Lugand ◽  
C. Parietti

The new 200 MW class MS 9001F gas turbines allow combined cycle plants to reach even higher output levels and greater efficiency ratings. Size factor and higher firing temperatures, with a three-pressure level steam reheat cycle, offer plant efficiencies in excess of 53 percent. Heat recovery steam generators have been designed to accommodate catalytic reduction elements limiting flue gas NOx emissions to as low as 10 ppm VD (15 percent O2). A range of steam turbine models covers the different possible configurations. Various arrangements based on the 350 or 650 MW power generation modules can be optimally configured to the requirements of each site.


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