The Effect of Niobium Addition on Mechanical Properties and Corrosion Resistance of a Medical Grade SS316L

To improve mechanical properties, especially elongation, of as-cast medical grade 316L stainless steel, niobium (Nb) was introduced into the alloys, followed by solution heat treatment. Alloying was performed using a 250 kg air induction melting furnace with duplex raw materials and ferronickel. Heat treatment using a solution at 1040 oC, with a holding time of 45 minutes, and water quenching was used. The sample was tested using hardness and ultimate tensile machines. Corrosion tests with simulated body fluids were carried out using media with similar corrosion conditions to human blood. Microstructure observations were performed optically. The results show that the addition of Nb increases the hardness of medical grade 316L stainless steel by 6% compared to the unalloyed steel, both before and after heat treatment. The addition of Nb increases the tensile strength by 8% compared to non-heat treated steel and increases the elongation before and after heat treatment by 8% and 5%, respectively. However, the corrosion rate of the material with Nb is higher than without the addition of Nb. Nb as a carbide former improves the mechanical properties of medical grade 316L stainless steel but adversely affects its corrosion resistance

Enhanced Strength and Plasticity of CoCrNiAl0.1Si0.1 Medium Entropy Alloy via Deformation Twinning and Microband at Cryogenic Temperature

The synthesis of lightweight yet strong-ductile materials has been an imperative challenge in alloy design. In this study, the CoCrNi-based medium-entropy alloys (MEAs) with added Al and Si were manufactured by vacuum arc melting furnace subsequently followed by cool rolling and anneal process. The mechanical responses of CoCrNiAl0.1Si0.1 MEAs under quasi-static (1 × 10−3 s−1) tensile strength showed that MEAs had an outstanding balance of yield strength, ultimate tensile strength, and elongation. The yield strength, ultimate tensile strength, and elongation were increased from 480 MPa, 900 MPa, and 58% at 298 K to 700 MPa, 1250 MPa, and 72% at 77 K, respectively. Temperature dependencies of the yield strength and strain hardening were investigated to understand the excellent mechanical performance, considering the contribution of lattice distortions, deformation twins, and microbands. Severe lattice distortions were determined to play a predominant role in the temperature-dependent yield stress. The Peierls barrier height increased with decreasing temperature, owing to thermal vibrations causing the effective width of a dislocation core to decrease. Through the thermodynamic formula, the stacking fault energies were calculated to be 14.12 mJ/m2 and 8.32 mJ/m2 at 298 K and 77 K, respectively. In conclusion, the enhanced strength and ductility at cryogenic temperature can be attributed to multiple deformation mechanisms including dislocations, extensive deformation twins, and microbands. The synergistic effect of multiple deformation mechanisms lead to the outstanding mechanical properties of the alloy at room and cryogenic temperature.

Effect of Aluminum Addition with Nitrogen on K-Carbide Formation in Carbon-Mn Steel

An attempt has been made in the present research work to investigate the role and influence of chemical effect of aluminum addition in the experimental steel towards the formation of k-carbides. Two steel grades were made with and without aluminum addition by induction melting furnace and were cast to ingots. Steel A has no aluminum addition and steel B has some aluminum content. These ingots were then solution heat treated on a temperature of 1200°C for 2-hours’ time and were cooled in the air. After that, they were hot rolled to drawn in plate and sheet. The small samples were cut from bulk and were then heat-treated at 800°C for 1 hour and quenched. Microstructure by OM and SEM was captured. In steel A there was no k-carbide present in the matrix and surprisingly in steel B, small fine k-carbides were present this was then confirmed by XRD later. OM, SEM, and TEM analysis revealed that the presence of k-carbides in steel B makes less dense. It was concluded that aluminum in conjunction with nitrogen forms the small nitride particles having a high melting point does not dissolve during the melting and casting such particles are known as AlN or aluminum nitride particles was observed by TEM along with EDS was the main reason to support the formation of k-carbides, these fine nano level k-carbides are orderly distributed in the steel matrix as was shown by XRD peaks.

Development of Technology Ferrous Metal Melting Furnace Ancient Times in Indonesia

Technological knowledge of the use of metals is inseparable from human knowledge in the processing pyrotechnics of fire as a power in high temperature processes for producing objects. The fire is used for smelting and casting in melting furnaces. Metal smelting furnace is a heat production device, which is used to purify the metal, in this case iron. This paper aims to determine the development of ferrous metal smelting furnace technology in Indonesia with the library research method from the results of previous studies. Based on the results of the analysis, there are four technologies for smelting iron, namely pit kiln, bloomery furnace, blast furnace, and induction furnace. Of the four technologies, three are in use in Indonesia, namely bloomery furnace, blast furnace, and induction furnace.

The Importance of TDA Thermal Analysis in an Automated Metallurgical Process

The article presents the results of research and work related to the implementation of the research and development project POIR.01.01.01-00-0120/17 co-financed by the EU, through the NCBR, entitled: Innovative technology using thermal analysis, TDA, of self-feeding manufacturing of high-quality cast iron to produce new generation, enhanced performance casts. In many foundries, thermal derivative analysis (TDA) is used in addition to chemical analysis to evaluate the physical and chemical properties of an alloy while it is still in the melting furnace or ladle and before it is poured into the mold. This fact makes it possible to improve the metallurgical quality of the alloy by introducing alloying additives, carburizers or modifiers into the furnace as part of the pre-modification or primary or secondary modification in the ladle or when pouring into molds. Foundry machinery (modifier dosing systems and spheroidizing station) is very important in these operations. Only the full synergy of modern equipment with modern technology ensures high quality and repeatability of the casting process. The article mainly discusses the obtained parameters of TDA analysis (with the use of the ITACA system) at different stages of melting and how to improve them by using modern and fully automated dosing systems (Itaca OptiDose, ItacaWire and ItacaStream). Special attention was paid to the minimum temperature of the eutectoid. The change of its value after the modification process, its influence on the quality of the melted metal, a very strong correlation with the number of nuclei and the number of graphite precipitations in the casts were shown.

Evaluation of Strength and Microstructural Properties of Heat Treated High-Molybdenum Content Maraging Steel

Effect of high molybdenum content ~10% as an alloying element on the strength and microstructural properties of 11% nickel—1.25% titanium maraging steel was evaluated. To increase the homogeneity and cleanliness of produced ingot, the investigated steel sample was produced by melting the raw material in an open-air induction melting furnace followed by refining utilizing a direct current electro-slag refining machine. The produced steel samples were both forged and heat-treated in optimum condition to acquire the full capacity of mechanical properties especially the tensile properties. After Forging and heat treatment at optimum condition, steel samples were evaluated by optical microscopy (OM), X-ray diffraction (XRD), differential scanning calorimetry (DSC) analysis, electron backscattering diffraction (EBSD), and transmission electron microscopy (TEM). The experimental data showed that this steel sample has ultimate strength ~2100 MPa and elongation around 14%. High tensile properties obtained may be attributed on one hand due to the presence of high alloying lamellar martensite phase and lamellar austenite phase which has high dislocation intensity, and on the other hand, due to the high homogeneity and cleanliness of investigated samples from large nonmetallic inclusions. The results also show that a high amount of intermetallic compounds (NiMo3 and NiTi3) which are completely round and have a very low size not more than hundred nanometers.

Mathematical Modelling for Furnace Design Refining Molten Aluminum

The design of an aluminium melting furnace has faced two challenges: mathematical modelling and simulative optimization. This paper first uses fluid dynamics to model the aluminium process mathematically. Then, the model is utilized to simulate a round shaped reverberatory furnace for melting aluminium alloys. In order to achieve the highest thermal efficiency of the furnace, modelling and simulation are performed to predict complex flow patterns, geometries, temperature profiles of the mixture-gas air through the main chamber, as well as the melting tower attached to the furnace. The results led to the establishment of optimal position and angle of the burner, which are validated through physical experiments, ensuring recirculation of the combustion gases through the melting chamber and the melting tower. Furthermore, a proper arrangement of refractory materials is derived to avoid heat losses through the outer surface of the furnace. Temperature profiles are also determined for the optimization to arrive at the final design of the furnace. Compared with manual designs previously practiced, the simulation-based optimal design of furnaces offers excellent guidance, an increase in the aluminium processing and magnesium removal for more refined alloys, and an increased processing rate of aluminium chip accession.

A Novel Alloy Development Approach: Biomedical Equiatomic Ta-Nb-Ti Alloy

In the present manuscript, we report on the properties of an equiatomic Ta-Nb-Ti alloy as the basis for a novel, biomedical, multi-component alloy development. The alloy was produced using an arc melting furnace under Ar atmosphere, metallographically prepared, and investigated respectively. Furthermore, the alloy produced, as well as samples of elemental Ta, Nb, alloy Co-28Cr-6Mo, and alloy Ti-6Al-4V, were prepared with defined 1200 grit SiC grinding paper. The topography of the surfaces was evaluated using confocal microscopy and contact angle measurements subsequently. Afterwards, the biocompatibility of the novel alloy Ta-Nb-Ti was evaluated by means of cell (osteoblast) attachment as well as monocyte inflammatory response analysis. First results indicate competitive osteoblast attachment, as well as comparable expressions of fibrosis markers in comparison to conventionally used biomedical materials. In addition, the Ta-Nb-Ti alloy showed a markedly reduced inflammatory capacity, indicating a high potential for use as a prospective biomedical material.

Interaction Behavior of Biogenic Material with Electric Arc Furnace Slag

Electric arc furnaces (EAFs) are used for steel production, particularly when recycling scrap material. In EAFs, carbonaceous material is charged with other raw materials or injected into molten slag to generate foam on top of liquid metal to increase energy efficiency. However, the consumption of fossil carbon leads to greenhouse gas emissions (GHGs). To reduce net GHG emissions from EAF steelmaking, the substitution of fossil carbon with sustainable biogenic carbon can be applied. This study explores the possibility of the substitution of fossil material with biogenic material produced by different pyrolysis methods and from various raw materials in EAF steelmaking processes. Experimental work was performed to study the effect of biogenic material utilization on steel and slag composition using an induction melting furnace with 50 kg of steel capacity. The interaction of biogenic material derived from different raw materials and pyrolysis processes with molten synthetic slag was also investigated using a tensiometer. Relative to other biogenic materials tested, a composite produced with densified softwood had higher intensity interfacial reactions with slag, which may be attributed to the rougher surface morphology of the densified biogenic material.