scholarly journals Analysis of Unsteady Pressure Fluctuation in a Semi-Open Cutting Pump

Energies ◽  
2020 ◽  
Vol 13 (14) ◽  
pp. 3657
Author(s):  
Weidong Cao ◽  
Jiayu Mao ◽  
Wei Li

In order to understand the pressure fluctuation characteristics of a semi-open cutting pump, the three-dimensional unsteady flow fields were calculated. External and internal flow characteristics of four schemes with different relative angles between the rotary cutter and the impeller were studied. The pressure fluctuations in the lower plate, the upper plate, the clearance between the rotary cutter and the fixed cutter, the first section in volute and nearby parts of the tongue were all analyzed, which are all the places that pressure distributions are greatly affected by the static and dynamic interaction, and at the same time, the force on the impeller was also analyzed. The results show that the fluctuations at different positions change periodically; the main frequency is blade frequency. The amplitude of pressure fluctuation decreases from near the rotating part to far away, from near the tongue to far from the tongue. Due to the influence of both impeller and rotary cutter, the pressure fluctuation on the lower plate is the largest. The pressure fluctuation is affected by flow rate, the larger the flow rate, the greater the pressure fluctuation. The radial and axial forces of the impeller change periodically with time, and the number of wave peaks and wave valleys is the same as the number of blades.

Processes ◽  
2021 ◽  
Vol 9 (7) ◽  
pp. 1182
Author(s):  
Seung-Jun Kim ◽  
Yong Cho ◽  
Jin-Hyuk Kim

Under low flow-rate conditions, a Francis turbine exhibits precession of a vortex rope with pressure fluctuations in the draft tube. These undesirable flow phenomena can lead to deterioration of the turbine performance as manifested by torque and power output fluctuations. In order to suppress the rope with precession and a swirl component in the tube, the use of anti-swirl fins was investigated in a previous study. However, vortex rope generation still occurred near the cone of the tube. In this study, unsteady-state Reynolds-averaged Navier–Stokes analyses were conducted with a scale-adaptive simulation shear stress transport turbulence model. This model was used to observe the effects of the injection in the draft tube on the unsteady internal flow and pressure phenomena considering both active and passive suppression methods. The air injection affected the generation and suppression of the vortex rope and swirl component depending on the flow rate of the air. In addition, an injection level of 0.5%Q led to a reduction in the maximum unsteady pressure characteristics.


2019 ◽  
Vol 36 (4) ◽  
pp. 401-410 ◽  
Author(s):  
Xiao-Qi Jia ◽  
Bao-Ling Cui ◽  
Zu-Chao Zhu ◽  
Yu-Liang Zhang

Abstract Affected by rotor–stator interaction and unstable inner flow, asymmetric pressure distributions and pressure fluctuations cannot be avoided in centrifugal pumps. To study the pressure distributions on volute and front casing walls, dynamic pressure tests are carried out on a centrifugal pump. Frequency spectrum analysis of pressure fluctuation is presented based on Fast Fourier transform and steady pressure distribution is obtained based on time-average method. The results show that amplitudes of pressure fluctuation and blade-passing frequency are sensitive to the flow rate. At low flow rates, high-pressure region and large pressure gradients near the volute tongue are observed, and the main factors contributing to the pressure fluctuation are fluctuations in blade-passing frequency and high-frequency fluctuations. By contrast, at high flow rates, fluctuations of rotating-frequency and low frequencies are the main contributors to pressure fluctuation. Moreover, at low flow rates, pressure near volute tongue increases rapidly at first and thereafter increases slowly, whereas at high flow rates, pressure decreases sharply. Asymmetries are observed in the pressure distributions on both volute and front casing walls. With increasing of flow rate, both asymmetries in the pressure distributions and magnitude of the pressure decrease.


2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Andreas Pesch ◽  
Steffen Melzer ◽  
Stephan Schepeler ◽  
Tobias Kalkkuhl ◽  
Romuald Skoda

Abstract A comparative study on the highly unsteady flow field in single- and two-blade pumps is performed. Stationary pump characteristics, as well as pressure and flow rate fluctuations, are presented. Wall pressure fluctuations were measured in the suction and pressure pipe as well as at several locations within the volute casing by piezoresistive transducers. Flow rate fluctuations were evaluated by a recently presented measurement system based on an electromagnetic flowmeter (Melzer et al. 2020, “A System for Time-Fluctuating Flow Rate Measurements in a Single-Blade Pump Circuit,” Flow Meas. Instrum., 71, p. 101675). Measurements were accompanied by three-dimensional (3D) flow simulations with the open-source cfd software foam-extend. A thorough grid study and validation of the simulation were performed. By a complementary analysis of measurement and simulation results, distinctive differences between both pump types were observed, e.g., flow rate and pressure fluctuation magnitudes are significantly higher in the single-blade pump. In relation to the respective mean values, flow rate fluctuation magnitudes are one order lower than pressure fluctuation magnitudes for both pumps. For the two-blade pump, fluctuations attenuate toward overload irrespective of the particular pump circuit, while they rise for the single-blade pump. 3D simulation results yield detailed insight into the spatially and temporally resolved impeller–volute interaction and reveal that the single-blade impeller pushes a high-pressure flow region forward in a way as a positive displacement pump, resulting in an inherently fluctuating velocity and pressure distribution within the volute.


2021 ◽  
Author(s):  
Shunya Takao ◽  
Shinichi Konno ◽  
Shinichiro Ejiri ◽  
Masahiro Miyabe

Abstract The objective of this research is to suppress pressure fluctuation by machining slits to the diffuser vanes and clarify its effect on the diffuser rotating stall from the hydrodynamics point of view. In order to investigate pressure fluctuations due to the diffuser rotating stall, both experiment and CFD (Computational Fluid Dynamics) calculations were conducted. In the experiment, two kinds of pump (one is original and another is with slit vanes) characteristics and time history of static pressure were measured. Then, data processing of wave form were conducted by FFT (Fast Fourier Transform) analysis. The static pressure transducers were mounted at casing-side of diffuser inlet in two passages. On the other hand, the CFD calculations were carried out to investigate the behavior of the diffuser rotating stall and the effect of slit vanes using a commercial CFD software, ANSYS CFX. A positive slope of head-flow characteristics is confirmed around at ϕ = 0.036 in the case of original pump. On the other hand, it has been shifted to lower flow rate, ϕ = 0.020 in the case of slit vanes. The periodic pressure fluctuations were observed for both cases at those flow rate, respectively. Then, it was confirmed that the diffuser rotating stall occurs and the number of cell is one from the co-relation between pressure wave form of two flow passages. The unsteady RANS (Reynolds-averaged Navier-Stokes) calculations were conducted for two kinds of pump. Then the internal flow within the diffuser were compared and the differences were clarified.


Energies ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2806 ◽  
Author(s):  
Seung-Jun Kim ◽  
Young-Seok Choi ◽  
Yong Cho ◽  
Jong-Woong Choi ◽  
Jung-Jae Hyun ◽  
...  

Undesirable flow phenomena in Francis turbines are caused by pressure fluctuations induced under conditions of low flow rate; the resulting vortex ropes with precession in the draft tube (DT) can degrade performance and increase the instability of turbine operations. To suppress these DT flow instabilities, flow deflectors, grooves, or other structures are often added to the DT into which air or water is injected. This preliminary study investigates the effects of anti-cavity fins on the suppression of vortex ropes in DTs without air injection. Unsteady-state Reynolds-averaged Navier–Stokes analyses were conducted using a scale-adaptive simulation shear stress transport turbulence model to observe the unsteady internal flow and pressure characteristics by applying anti-cavity fins in the DT of a Francis turbine model. A vortex rope with precession was observed in the DT under conditions of low flow rate, and the anti-cavity fins were confirmed to affect the mitigation of the vortex rope. Moreover, at the low flow rate conditions under which the vortex rope developed, the application of anti-cavity fins was confirmed to reduce the maximum unsteady pressure.


Author(s):  
Can Kang ◽  
Ning Mao ◽  
Chen Pan ◽  
Yang Zhu ◽  
Bing Li

A low-specific-speed centrifugal pump equipped with long and short blades is studied. Emphasis is placed on the pump performance and inner flow characteristics at low flow rates. Each short blade is intentionally shifted towards the back surface of the neighboring long blade, and the outlet parts of the short blades are uniformly shortened. Unsteady numerical simulation is conducted to disclose inner flow patterns associated with the modified design. Thereby, a comparison is enabled between the two schemes featured by different short blades. Both practical operation data and numerical results support that the deviation and cutting of the short blades can eliminate the positive slope of pump head curve at low flow rates. Therefore, the modification of short blades improves the pump operation stability. Due to the shortening of the outlet parts of the short blades, velocity distributions between impeller outlet and radial diffuser inlet exhibit explicitly altered circumferential flow periodicity. Pressure fluctuations in the radial diffuser are complex in terms of diversified periodicity and amplitudes. Flow rate influences pressure fluctuations in the radial diffuser considerably. As flow rate decreases, the regularity of the orbit of hydraulic loads exerted upon the impeller collapses while hydraulic loads exerted upon the short blades remain circumferentially periodic.


Complexity ◽  
2020 ◽  
Vol 2020 ◽  
pp. 1-10
Author(s):  
Du Jianguo ◽  
Daniel Adu ◽  
Emmanuel Acheaw ◽  
Shakir Hafeez ◽  
Eric Ofosu Antw

Energy contributes significantly in almost all aspects of human life as well as economic activities and plays a crucial role in the infrastructural development of a county to alleviate poverty. Generating energy from a renewable source such as small hydropower through the application of pump operating as a turbine mode called Pump as Turbine is one of the best alternatives to provide clean and inexpensive energy. Using Pump as Turbine helps in generating reasonably priced hydroelectric power for communities in underdeveloped counties. This study investigates the effects of internal flow behaviour and performance of Pump as Turbine under different rotational speed and flow rate. The rotational speed is an essential physical parameter as it affects the Pump as Turbine operation. A model-specific speed centrifugal pump model with head 32 (m), flow rate of 12.5 (m3/h) and the rotational speed of 2900 rpm, has been selected for the study. Numerical simulations have been conducted using the k-ω turbulence model to solve three-dimensional (3D) equations. The pump mode experimental data were used to confirm the results for better analysis. The results predicted that vortex and turbulent kinetic energy increase per rotational speed increase. Also, at the higher rotational speed, very high recirculation of flow is detected at the blade suction chamber, although the pressure side has a smooth flow. This study provides beneficial information which will serve as a reference to help improve PAT performance along with selecting PAT for a small hydropower site. Future works will consider the impact of blade thickness and cavitation in Pump as Turbine.


2005 ◽  
Vol 17 (05) ◽  
pp. 252-257
Author(s):  
YANG-YAO NIU ◽  
NANG-PING KAN

The aim of this research is to design a simple three-dimensional aortic model to measure the relation of aortic pressure distributions and blood flow rate at the outlets of the aorta. The current experiment considers an area-varying curved tube with one branch to mimic an aortic arch. The measurement utilizes a water pump to substitute for the heart pumping task and collects data for the distributions of the pressure and flow rate relied on a PC-controlled pressure sensor. Various pressures as 160, 140, 110 and 90 mm Hg are chosen as aortic entrance blood pressure conditions for the test cases. The pressure distributions from the current measurement will be used for the numerical boundary condition which can not be obtained from the current image technology.


Author(s):  
Xiaojun Jiang ◽  
Yi Li ◽  
Zhaohui He ◽  
Cui Baoling ◽  
Wenlong Dong

The three-dimensional flow field characteristics are obtained by performing numerical simulation of flow in a lobe pump with twisted rotors. The relationship between the dynamic flow structure and the flow fluctuation is explored. Actually, the viscous incompressible Navier-Stokes equations are solved within an unsteady flow model. The dynamic mesh technique is applied to obtain the dynamic flow structure. By comparing the simulated results of straight rotor with those of twisted rotor, the effect of rotor shape on the flow fluctuation was revealed. Finally, the impact of the lobes number of rotors on flow pulsations is discussed. The results show that there is an intrinsic relationship between the flow fluctuation and the vortex in the lobe pump. The use of twisted rotors can effectively improve the internal flow characteristics of lobe pump and reduce flow fluctuation. With the increase of the number of lobes, the lobe pump output is more stable and capacity has been improved.


Author(s):  
Seung-Jun Kim ◽  
Jin-Hyuk Kim ◽  
Young-Seok Choi ◽  
Yong Cho ◽  
Jong-Woong Choi

Abstract This study presents the numerical analysis on the inter-blade vortex characteristics along with the blockage effects of runner blade in a Francis hydro turbine model with various flow rate conditions. The turbine model showed different flow characteristics in the runner blade passages according to operating conditions, and inter-blade vortex was observed at lower flow rate conditions. This inter-blade vortex can lead to performance reduction, vibration, and instability for smooth operation of turbine systems. The previous study on blockage effects on various runner blade thickness, showed its influence on hydraulic performance and internal flow characteristics at low flow rate conditions. Therefore, the inter-blade vortex characteristics can be altered with the blockage effects at low flow rate conditions in a Francis hydro-turbine. For investigating the internal flow and unsteady pressure characteristics, three-dimensional steady and unsteady Reynolds-averaged Navier-Stokes calculations are performed. These inter-blade vortices were captured at the leading and trailing edges close to the runner hub. These vortex regions showed flow separation and stagnation flow while blockage effects contributed for decreasing the inter-blade vortex at low flow rate conditions.


Sign in / Sign up

Export Citation Format

Share Document