scholarly journals Influence of the Refrigerant Charge on the Heat Transfer Performance for a Closed-Loop Spray Cooling System

Energies ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 7588
Author(s):  
Nianyong Zhou ◽  
Hao Feng ◽  
Yixing Guo ◽  
Wenbo Liu ◽  
Haoping Peng ◽  
...  

With the rapid increase of heat flux and demand for miniaturization of electronic equipment, the traditional heat conduction and convective heat transfer methods could not meet the needs. Therefore, the spray cooling experiment was carried out to obtain the basic heat transfer and cooling process. In this experiment, the spray cooling system was set up to investigate the influence of refrigerant charge on heat transfer performance in steady-state, dynamic heating, and dissipating processes. In a steady-state, the heat transfer coefficient increased with the rise of the refrigerant charge. In the dynamic dissipating process, both heat flux and heat transfer coefficient decreased rapidly after the critical heat flux, and the surface temperature drop point of each refrigerant charge was presented. The optimum refrigerant charge was provided considering the cooling parameters and the system operating performance. When the refrigerant operating pressure was 0.5 MPa, the spray cooling process presented with the higher heat flux, heat transfer coefficient, and cooling efficiency in this experiment. Meanwhile, the suitable surface temperature drop point and more gentle heat flux curves in the nucleate boiling region were obtained. The research results will contribute to the spray cooling system design, which should be operated before departure from the nucleate boiling point for avoiding cooling failure.

Author(s):  
Ichiro Kano ◽  
Yuta Higuchi ◽  
Tadashi Chika

The paper describes results from an experimental study of the effect of an electric field on nucleate boiling and the critical heat flux (CHF) in pool boiling at atmospheric pressure with polished smooth boiling surface. A micro scaled electrode with slits for bubbles to come out was designed in order to create non uniform high electric field strength and to produce electrohydrodynamics (EHD) convection with the application of dc voltage. The application of high electric field strongly enhanced the heat flux and the heat transfer coefficient. From observations of the behavior of bubbles over the electrode and the boiling surface condition, the instability between the liquid and the vapor increased the heat flux, the heat transfer coefficient and the CHF.


2021 ◽  
pp. 318-318
Author(s):  
Lidan Ning ◽  
Liping Zou ◽  
Zhichao Li ◽  
Huiping Li

Spray cooling experiments on the hot metallic surfaces with different initial temperatures were performed. This paper adopts a self-developing program which is based on the inverse heat transfer algorithm to solve the interfacial heat transfer coefficient and heat flux. The temperature-dependent interfacial heat transfer mechanism of water-air spray cooling is explored according to the wetting layer evolution taken by a high-speed camera and the surface cooling curves attained by the inverse heat transfer algorithm. Film boiling, transition boiling, and nucleate boiling stages can be noticed during spray cooling process of hot metallic surface. When the cooled surface?s temperature drops to approximately 369?C - 424?C; the cooling process transfers into the transition boiling stage from the film boiling stage. The wetting regime begins to appear on the cooled surface, the interfacial heat transfer coefficient and heat flux begin to increase significantly. When the cooled surface?s temperature drops to approximately 217?C - 280?C, the cooling process transfers into the nucleate boiling stage. The cooled surface was covered by a liquid film, and the heat flux begins to decrease significantly.


Fractals ◽  
2019 ◽  
Vol 27 (07) ◽  
pp. 1950111
Author(s):  
WEI YU ◽  
LUYAO XU ◽  
SHUNJIA CHEN ◽  
FENG YAO

A two-dimensional model is developed to numerically study the water flow boiling through a tree-shaped microchannel by VOF method. In this work, the bubble dynamics and flow patterns along the channel are examined. Additionally, the pressure drop, heat transfer performance and the effects of mass flow rate and heat flux on the heat transfer coefficient are analyzed and discussed. The numerical results indicate that, there are three main bubble dynamic behaviors at the wall, namely coalesce-lift-off, coalesce-slide and coalesce-reattachment. At the bifurcation in high branching level, the slug bubbles may coalesce or breakup. The flow patterns of bubbly, bubbly-slug flows occur at low branching level and slug flow occurs at high branching level. The passage of bubbles causes the increasing of fluid temperature and local pressure. Additionally, the pressure drop decreases with the branching level. The flow pattern and channel confinement effect play a vital role in heat transfer performance. The nucleate boiling dominant heat transfer is observed at low branching level, the heat transfer performance is enhanced with increasing branching level from [Formula: see text] to 2. While, at high branching level, the heat transfer performance becomes weaker due to the suppression of nucleate boiling. Moreover, the heat transfer coefficient increases with the mass flow rate and heat flux.


2011 ◽  
Vol 133 (5) ◽  
Author(s):  
Bahman Abbasi ◽  
Jungho Kim

One of the main challenges of spray cooling technology is the prediction of local and average heat transfer coefficients on the heater surface. It is hypothesized that the local heat transfer coefficient can be predicted from the local normal pressure produced by the spray. In this study, hollow cone, full cone, and flat fan sprays, operated at three standoff distances, five spray pressures, and two nozzle orientations, were used to identify the relation between the impingement pressure and the heat transfer coefficient in the single-phase regime. PF-5060, PAO-2, and PSF-3 were used as test fluids, resulting in Prandtl number variation between 12 and 76. A microheater array operated at constant temperature was used to measure the local heat flux. A separate test rig was used to make impingement pressure measurements for the same geometry and spray pressure. The heat flux data were then compared with the corresponding impingement pressure data to develop a pressure-based correlation for spray cooling heat transfer. The maximum deviation between the experimental data and prediction was within ±25%.


Author(s):  
Wei Tong ◽  
Alireza Ganjali ◽  
Omidreza Ghaffari ◽  
Chady Alsayed ◽  
Luc Frechette ◽  
...  

Abstract In a two-phase immersion cooling system, boiling on the spreader surface has been experimentally found to be non-uniform, and it is highly related to the surface temperature and the heat transfer coefficient. An experimentally obtained temperature-dependent boiling heat transfer coefficient has been applied to a numerical model to investigate the spreader's cooling performance. It is found that the surface temperature distribution becomes less uniform with higher input power. But it is more uniform when the thickness is increased. By defining the characteristic temperatures that represent different boiling regimes on the surface, the fraction of the surface area that has reached the critical heat flux has been numerically calculated, showing that increasing the thickness from 1 mm to 6 mm decreases the critical heat flux reached area by 23% at saturation liquid temperatures. Therefore, on the thicker spreader, more of the surface is utilized for nucleate boiling while localized hot regions that lead to surface dry-out are avoided. At a base temperature of 90 oC, the optimal thickness is found to be 4 mm, beyond which no significant improvement in heat removal can be obtained. Lower coolant temperatures can further increase the heat removal; it is reduced from an 18% improvement in the input power for the 1 mm case to only 3% in the 6 mm case for a coolant temperature drop of 24 oC. Therefore, a trade-off exists between the cost of maintaining the low liquid temperature and the increased heat removal capacity.


Author(s):  
T. S. Mogaji ◽  
O. A. Sogbesan ◽  
Tien-Chien Jen

Abstract This study presents numerical investigation results of heat flux effect on pool boiling heat transfer enhancement during nucleate boiling heat transfer of water. The simulation was performed for five different heated surfaces such as: brass, copper, mild steel, stainless steel and aluminum using ANSYS simulation software at 1 atmospheric pressure. The samples were heated in a domain developed for bubble growth during nucleate boiling process under the same operational condition of applied heat flux ranged from 100 to 1000 kW/m2 and their corresponding heat transfer coefficient was obtained numerically. Obtained experimental data of other authors from the open literature result is in close agreement with the simulated data, thus confirming the validity of the CFD simulation method used in this study. It is found that heat transfer coefficient increases with increasing heat flux. The results revealed that in comparison to other materials tested, better heat transfer performance up to 38.5% and 7.11% is observed for aluminum and brass at lower superheated temperature difference conditions of 6.96K and 14.01K respectively. This behavior indicates better bubble development and detachment capability of these heating surface materials and could be used in improving the performance of thermal devices toward producing compact and miniaturized equipment.


Author(s):  
Yong Mei ◽  
Yechen Zhu ◽  
Botao Zhang ◽  
Shengjie Gong ◽  
Hanyang Gu

External reactor vessel cooling (ERVC) is the key technology for In-Vessel Retention (IVR) to ensure the safety of a nuclear power plant (NPP) under severe accident conditions. The thermal margin of nucleate boiling heat transfer on the reactor pressure vessel (RPV) lower head is important for ERVC and of wide concern to researchers. In such boiling heat transfer processes, the reactor vessel wall inclination effect on the heat transfer coefficient (HTC) and critical heat flux (CHF) should be considered. In this study, experiments were performed to investigate the effects of heater material and surface orientation on the HTC and CHF of nucleate boiling. Copper and stainless steel (SS) surfaces were used to perform boiling tests under atmosphere pressure. The orientation angle of both boiling surfaces were varied between 0° (upward) and 180° (downward). The experimental results show that the surface orientation effects on the HTC is slight for both the copper surface and the SS surface. In addition, the relationship of measured CHF values with the inclination angles was obtained and it shows that the CHF value changes little as the inclination angle increases from 0° to 120° but it decreases rapidly as the orientation angle increases towards 180° for both boiling surfaces. The material effect on CHF is also observed and the copper surface has higher CHF value than the SS surface. Based on the experimental data, a correlation for CHF prediction is developed which includes both the surface orientation effect and the heater material effect.


Author(s):  
Suchismita Sarangi ◽  
Justin A. Weibel ◽  
Suresh V. Garimella

Immersion cooling strategies often employ surface enhancements to improve the pool boiling heat transfer performance. Sintered particle/powder coatings with different constituent particle sizes and total layer thicknesses have been commonly used on smooth surfaces to reduce the wall superheat and increase the critical heat flux during pool boiling. However, the role of the particle morphology on pool boiling has not been explicitly investigated. Since the morphology of the particles affects the pore shape, permeability, surface roughness, effective conductivity and diffusivity of the sintered coating, it will impact the heat transfer coefficient and critical heat flux during boiling. In this study, pool boiling of FC-72 is experimentally investigated using copper surfaces coated with a layer of sintered copper particles of irregular, dendritic and spherical morphologies. In order to isolate the effect of particle morphology, particles with the same effective diameter (90–106 μm) are sintered under controlled conditions that yield the same porosity (∼60%) and coating thickness (∼6 particle diameters) for all samples tested. The effects of particle morphology on the incipient wall superheat, nucleate boiling heat transfer coefficient, and critical heat flux are analyzed. The morphology of the pore structure in the coating formed by sintering is observed with SEM images; bubble nucleation and departure characteristics affecting the heat transfer performance of the coatings are qualitatively assessed with the aid of high-speed flow visualizations to corroborate the trends observed in the boiling curves. The irregular particles are observed to show the highest heat transfer coefficient, followed by dendritic and then spherical particles. The critical heat flux is found to be independent of the particle morphology.


Kerntechnik ◽  
2021 ◽  
Vol 86 (5) ◽  
pp. 365-374
Author(s):  
A. M. Refaey ◽  
S. Elnaggar ◽  
S. H. Abdel-Latif ◽  
A. Hamza

Abstract The nucleate boiling regime and two-phase flow are greater importance to the safety analysis of nuclear reactors. In this study, the boiling heat transfer in nuclear reactor is numerical investigated. The computational fluid dynamics (CFD) code, ANSYS Fluent 17.2 is used and the boiling model is employed. The numerical predictions obtained are compared with the experimental data reported by A. Hamza et al. [9]. An experimental test rig is designed and constructed to investigate the effect of cooling water chemistry control and the material of heater surface. CFD software, allows the detailed analysis of the two-phase flow and heat transfer. In this paper, we evaluate the accuracy of the boiling model implemented in the ANSYS Fluent code. This model is based on the heat flux partitioning approach and accommodates the heat flux due to single-phase convection, quenching and evaporation. The validation carried out of surfactant fluid/vapor two-phase flow inside the 2-D cylindrical boiling vessel. A heated horizontal pipe with stainless steel, Aluminum, and Zircalloy surface materials are used to numerically predict the field temperature and void fraction. Different surfactant concentrations ranging from 0, (pure water) to 1500 ppm, and heat fluxes ranging from 31 to 110 kW/m2 are used. The results of the predicted model depict that the addition of SDS Surfactant and increasing the heat flux improves the coefficient of boiling heat transfer for a given concentration. Also, it was found that the increasing of the concentration of aqueous surfactant solution increases the pool boiling heat transfer coefficient. The aqueous surfactant solution SDS improved the heat transfer coefficient of Aluminum, Zircalloy and stainless steel surface materials by 135%.138% and 120% respectively. The results of the numerical model are nearly in agreement with that measured in experimental.


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