scholarly journals Thermoacoustic Instability Considerations for High Hydrogen Combustion in Lean Premixed Gas Turbine Combustors: A Review

Hydrogen ◽  
2021 ◽  
Vol 2 (1) ◽  
pp. 33-57
Author(s):  
Jadeed Beita ◽  
Midhat Talibi ◽  
Suresh Sadasivuni ◽  
Ramanarayanan Balachandran

Hydrogen is receiving increasing attention as a versatile energy vector to help accelerate the transition to a decarbonised energy future. Gas turbines will continue to play a critical role in providing grid stability and resilience in future low-carbon power systems; however, it is recognised that this role is contingent upon achieving increased thermal efficiencies and the ability to operate on carbon-neutral fuels such as hydrogen. An important consideration in the development of gas turbine combustors capable of operating with pure hydrogen or hydrogen-enriched natural gas are the significant changes in thermoacoustic instability characteristics associated with burning these fuels. This article provides a review of the effects of burning hydrogen on combustion dynamics with focus on swirl-stabilised lean-premixed combustors. Experimental and numerical evidence suggests hydrogen can have either a stabilising or destabilising impact on the dynamic state of a combustor through its influence particularly on flame structure and flame position. Other operational considerations such as the effect of elevated pressure and piloting on combustion dynamics as well as recent developments in micromix burner technology for 100% hydrogen combustion have also been discussed. The insights provided in this review will aid the development of instability mitigation strategies for high hydrogen combustion.

2006 ◽  
Vol 129 (2) ◽  
pp. 352-357 ◽  
Author(s):  
B. T. Chorpening ◽  
J. D. Thornton ◽  
E. D. Huckaby ◽  
K. J. Benson

To achieve very low NOx emission levels, lean-premixed gas turbine combustors have been commercially implemented that operate near the fuel-lean flame extinction limit. Near the lean limit, however, flashback, lean blow off, and combustion dynamics have appeared as problems during operation. To help address these operational problems, a combustion control and diagnostics sensor (CCADS) for gas turbine combustors is being developed. CCADS uses the electrical properties of the flame to detect key events and monitor critical operating parameters within the combustor. Previous development efforts have shown the capability of CCADS to monitor flashback and equivalence ratio. Recent work has focused on detecting and measuring combustion instabilities. A highly instrumented atmospheric combustor has been used to measure the pressure oscillations in the combustor, the OH emission, and the flame ion field at the premix injector outlet and along the walls of the combustor. This instrumentation allows examination of the downstream extent of the combustion field using both the OH emission and the corresponding electron and ion distribution near the walls of the combustor. In most cases, the strongest pressure oscillation dominates the frequency behavior of the OH emission and the flame ion signals. Using this highly instrumented combustor, tests were run over a matrix of equivalence ratios from 0.6 to 0.8, with an inlet reference velocity of 25m∕s(82ft∕s). The acoustics of the fuel system for the combustor were tuned using an active-passive technique with an adjustable quarter-wave resonator. Although several statistics were investigated for correlation with the dynamic pressure in the combustor, the best correlation was found with the standard deviation of the guard current. The data show a monotonic relationship between the standard deviation of the guard current (the current through the flame at the premix injector outlet) and the standard deviation of the chamber pressure. Therefore, the relationship between the standard deviation of the guard current and the standard deviation of the pressure is the most promising for monitoring the dynamic pressure of the combustor using the flame ionization signal. This addition to the capabilities of CCADS would allow for dynamic pressure monitoring on commercial gas turbines without a pressure transducer.


Author(s):  
B. T. Chorpening ◽  
J. D. Thornton ◽  
E. D. Huckaby ◽  
K. J. Benson

To achieve very low NOx emission levels, lean-premixed gas turbine combustors have been commercially implemented which operate near the fuel-lean flame extinction limit. Near the lean limit, however, flashback, lean blowoff, and combustion dynamics have appeared as problems during operation. To help address these operational problems, a combustion control and diagnostics sensor (CCADS) for gas turbine combustors is being developed. CCADS uses the electrical properties of the flame to detect key events and monitor critical operating parameters within the combustor. Previous development efforts have shown the capability of CCADS to monitor flashback and equivalence ratio. Recent work has focused on detecting and measuring combustion instabilities. A highly instrumented atmospheric combustor has been used to measure the pressure oscillations in the combustor, the OH emission, and the flame ion field at the premix injector outlet and along the walls of the combustor. This instrumentation allows examination of the downstream extent of the combustion field using both the OH emission and the corresponding electron and ion distribution near the walls of the combustor. In most cases, the strongest pressure oscillation dominates the frequency behavior of the OH emission and the flame ion signals. Using this highly instrumented combustor, tests were run over a matrix of equivalence ratios from 0.6 to 0.8, with an inlet reference velocity of 25 m/s. The acoustics of the fuel system for the combustor were tuned using an active-passive technique with an adjustable quarter-wave resonator. Although several statistics were investigated for correlation with the dynamic pressure in the combustor, the best correlation was found with the standard deviation of the guard current. The data show a monotonic relationship between the standard deviation of the guard current (the current through the flame at the premix injector outlet) and the standard deviation of the chamber pressure. Therefore, the relationship between the standard deviation of the guard current and the standard deviation of the pressure is the most promising for monitoring the dynamic pressure of the combustor using the flame ionization signal. This addition to the capabilities of CCADS would allow for dynamic pressure monitoring on commercial gas turbines without a pressure transducer.


Author(s):  
B. T. Chorpening ◽  
E. D. Huckaby ◽  
M. L. Morris ◽  
J. D. Thornton ◽  
K. J. Benson

To achieve very low NOx emission levels, lean-premixed gas turbine combustors have been commercially implemented which operate near the fuel-lean flame extinction limit. Near the lean limit, however, flashback, lean blowoff, and combustion dynamics have appeared as problems during operation. To help address these operational problems, a combustion control and diagnostics sensor (CCADS) for gas turbine combustors is being developed. CCADS uses the electrical properties of the flame to detect key events and monitor critical operating parameters within the combustor. Previous development efforts have shown the capability of CCADS to monitor flashback and equivalence ratio, and progress has been made on detecting and measuring combustion instabilities. In support of this development, a highly instrumented atmospheric combustor has been used to measure the pressure oscillations in the combustor, the ultraviolet flame emission, and the flame ion field at the premix injector outlet and along the walls of the combustor. This instrumentation allows examination of the downstream extent of the combustion field using both the ultraviolet (mostly OH*) emission and the corresponding electron and ion distribution near the walls of the combustor. During testing the combustion dynamics were controlled using a fuel feed impedance control technique. This provided flame ionization measurements for both steady and unsteady combustion, without changing the operating parameters of the combustor. Previous testing in this combustor had fewer data acquisition channels, and did not include a full implementation of a CCADS centerbody. This testing included both the guard and sense CCADS electrodes installed on the nozzle centerbody, and an array of 14 wall mounted spark plugs to monitor the flame ionization downstream along the walls of the combustor. This paper reports the results of this testing, focusing on the relationship between the flame ionization, ultraviolet flame emission, and pressure oscillations. Tests were run over a matrix of equivalence ratios from 0.6 to 0.8, with inlet reference velocities of 20 and 25 m/s. The acoustics of the fuel system for the combustor were tuned using an active-passive technique with an adjustable quarter-wave resonator. Data processing included computing the logarithm of the real-time current signal from the guard electrode, to compensate for the exponential decay of the potential field from the electrode. The data show the standard deviation of the guard current to be the most promising statistic investigated for correlation with the standard deviation of the chamber pressure. This correlation could expand the capabilities of CCADS to allow for dynamic pressure monitoring on commercial gas turbines without a pressure transducer.


Author(s):  
H. H.-W. Funke ◽  
N. Beckmann ◽  
J. Keinz ◽  
S. Abanteriba

The Dry-Low-NOx (DLN) Micromix combustion technology has been developed as low emission combustion principle for industrial gas turbines fueled with hydrogen or syngas. The combustion process is based on the phenomenon of jet-in-crossflow-mixing. Fuel is injected perpendicular into the air-cross-flow and burned in a multitude of miniaturized, diffusion-like flames. The miniaturization of the flames leads to a significant reduction of NOx emissions due to the very short residence time of reactants in the flame. In the Micromix research approach, CFD analyses are validated towards experimental results. The combination of numerical and experimental methods allows an efficient design and optimization of DLN Micromix combustors concerning combustion stability and low NOx emissions. The paper presents a comparison of several numerical combustion models for hydrogen and hydrogen-rich syngas. They differ in the complexity of the underlying reaction mechanism and the associated computational effort. For pure hydrogen combustion a one-step global reaction is applied using a hybrid Eddy-Break-up model that incorporates finite rate kinetics. The model is evaluated and compared to a detailed hydrogen combustion mechanism derived by Li et al. including 9 species and 19 reversible elementary reactions. Based on this mechanism, reduction of the computational effort is achieved by applying the Flamelet Generated Manifolds (FGM) method while the accuracy of the detailed reaction scheme is maintained. For hydrogen-rich syngas combustion (H2-CO) numerical analyses based on a skeletal H2/CO reaction mechanism derived by Hawkes et al. and a detailed reaction mechanism provided by Ranzi et al. are performed. The comparison between combustion models and the validation of numerical results is based on exhaust gas compositions available from experimental investigation on DLN Micromix combustors. The conducted evaluation confirms that the applied detailed combustion mechanisms are able to predict the general physics of the DLN-Micromix combustion process accurately. The Flamelet Generated Manifolds method proved to be generally suitable to reduce the computational effort while maintaining the accuracy of detailed chemistry. Especially for reaction mechanisms with a high number of species accuracy and computational effort can be balanced using the FGM model.


Author(s):  
Salvatore Matarazzo ◽  
Hannes Laget ◽  
Evert Vanderhaegen ◽  
Jim B. W. Kok

The phenomenon of combustion dynamics (CD) is one of the most important operational challenges facing the gas turbine (GT) industry today. The Limousine project, a Marie Curie Initial Training network funded by the European Commission, focuses on the understanding of the limit cycle behavior of unstable pressure oscillations in gas turbines, and on the resulting mechanical vibrations and materials fatigue. In the framework of this project, a full transient CFD analysis for a Dry Low NOx combustor in a heavy duty gas turbine has been performed. The goal is to gain insight on the thermo-acoustic instability development mechanisms and limit cycle oscillations. The possibility to use numerical codes for complex industrial cases involving fuel staging, fluid-structure interaction, fuel quality variation and flexible operations has been also addressed. The unsteady U-RANS approach used to describe the high-swirled lean partially premixed flame is presented and the results on the flow characteristics as vortex core generation, vortex shedding, flame pulsation are commented on with respect to monitored parameters during operations of the GT units at Electrabel/GDF-SUEZ sites. The time domain pressure oscillations show limit cycle behavior. By means of Fourier analysis, the coupling frequencies caused by the thermo-acoustic feedback between the acoustic resonances of the chamber and the flame heat release has been detected. The possibility to reduce the computational domain to speed up computations, as done in other works in literature, has been investigated.


Author(s):  
Fangyan Li ◽  
Xiaotao Tian ◽  
Ming-long Du ◽  
Lei Shi ◽  
Jiashan Cui

Abstract Thermoacoustic instabilities are commonly encountered in the development of aeroengines and rocket motors. Research on the fundamental mechanism of thermoacoustic instabilities is beneficial for the optimal design of these engine systems. In the present study, a thermoacoustic instability model based on the lean premixed gas turbines (LPGT) combustion system was established. The longitudinal distribution of heat release caused by the intrinsic instability of flame front is considered in this model. Effects of different heat release distributions and characteristics parameters of the premixed gas (Lewis number Le, Zeldovich Number and Prandtl number Pr) on thermoacoustic instability behaviors of the LPGT system are investigated based on this model. Results show that the LPGT system features with two kinds of unstable thermoacoustic modes. The first one corresponds to the natural acoustic mode of the plenum and the second one corresponds to that of the combustion chamber. The characteristic parameters of premixed gases have a large impact on the stability of the system and even can change the system from stable to unstable state.


Author(s):  
R. A. Dalla Betta ◽  
J. C. Schlatter ◽  
S. G. Nickolas ◽  
D. K. Yee ◽  
T. Shoji

A catalytic combustion system has been developed which feeds full fuel and air to the catalyst but avoids exposure of the catalyst to the high temperatures responsible for deactivation and thermal shock fracture of the supporting substrate. The combustion process is initiated by the catalyst and is completed by homogeneous combustion in the post catalyst region where the highest temperatures are obtained. This has been demonstrated in subscale test rigs at pressures up to 14 atmospheres and temperatures above 1300°C (2370°F). At pressures and gas linear velocities typical of gas turbine combustors, the measured emissions from the catalytic combustion system are NOx < 1 ppm, CO < 2 ppm and UHC < 2 ppm, demonstrating the capability to achieve ultra low NOx and at the same time low CO and UHC.


Author(s):  
Mirko R. Bothien ◽  
Andrea Ciani ◽  
John P. Wood ◽  
Gerhard Fruechtel

Abstract Excess energy generation from renewables can be conveniently stored as hydrogen for later use as a gas turbine fuel. Also, the strategy to sequestrate CO2 from natural gas will require gas turbines to run with hydrogen-based fuels. In such scenarios, high temperature low emission combustion of hydrogen is a key requirement for the future gas turbine market. Ansaldo Energia’s gas turbines featuring sequential combustion have an intrinsic advantage when it comes to fuel flexibility and in particular hydrogen-based fuels. The sequential combustion system is composed of two complementary combustion stages in series: one premix stage followed by an auto-ignited second stage overcoming the limits of traditional premix combustion systems through a highly effective extra tuning parameter, i.e. the temperature between the first and the second stage. The standard Constant Pressure Sequential Combustion (CPSC) system as applied in the GT36 engine is tested, at high pressure, demonstrating that a modified operation concept allows stable combustion with no changes in combustor hardware for the whole range of natural gas and hydrogen blends. It is shown that in the range from 0% to 70% (vol.) hydrogen, stable combustion is achieved at full nominal exit temperature, i.e. without any derating and thus clearly outperforming other available conventional premixed combustors. Operation between 70% and 100% is possible as well and only requires a mild reduction of the combustor exit temperature. By proving the transferability of the single-can high pressure results to the engine, this paper demonstrates the practicality of operating the Ansaldo Energia GT36 H-Class gas turbine on fuels containing unprecedented concentrations of hydrogen while maintaining excellent performance and low emissions both in terms of NOx and CO2.


Author(s):  
Candy Hernandez ◽  
Vincent McDonell

Abstract Lean-premixed (LPM) gas turbines have been developed for stationary power generation in efforts to reduce emissions due to strict air quality standards. Lean-premixed operation is beneficial as it reduces combustor temperatures, thus decreasing NOx formation and unburned hydrocarbons. However, tradeoffs occur between system performance and turbine emissions. Efforts to minimize tradeoffs between stability and emissions include the addition of hydrogen to natural gas, a common fuel used in stationary gas turbines. The addition of hydrogen is promising for both increasing combustor stability and further reducing emissions because of its wide flammability limits allowing for lower temperature operation, and lack of carbon molecules. Other efforts to increase gas turbine stability include the usage of a non-lean pilot flame to assist in stabilizing the main flame. By varying fuel composition for both the main and piloted flows of a gas turbine combustor, the effect of hydrogen addition on performance and emissions can be systematically evaluated. In the present work, computational fluid dynamics (CFD) and chemical reactor networks (CRN) are created to evaluate stability (LBO) and emissions of a gas turbine combustor by utilizing fuel and flow rate conditions from former hydrogen and natural gas experimental results. With CFD and CRN analysis, the optimization of parameters between fuel composition and main/pilot flow splits can provide feedback for minimizing pollutants while increasing stability limits. The results from both the gas turbine model and former experimental results can guide future gas turbine operation and design.


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