scholarly journals Investigation of Wood Flour Size, Aspect Ratios, and Injection Molding Temperature on Mechanical Properties of Wood Flour/Polyethylene Composites

Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3406
Author(s):  
Mohammad E. Golmakani ◽  
Tomasz Wiczenbach ◽  
Mohammad Malikan ◽  
Reza Aliakbari ◽  
Victor A. Eremeyev
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Flexural Strength ◽  
Injection Molding ◽  
Polymer Composites ◽  
Impact Energy ◽  
Wood Flour ◽  
Impact Testing ◽  
Molding Temperature ◽  
Aspect Ratios

In the present research, wood flour reinforced polyethylene polymer composites with a coupling agent were prepared by injection molding. The effects of wood flour size, aspect ratios, and mold injection temperature on the composites’ mechanical properties were investigated. For the preparation of the polymer composites, five different formulations were created. The mechanical properties including tensile strength and the modulus, flexural strength and the modulus, and impact energy were measured. To investigate the changes in the properties resulting from different compositions, mechanical static and impact testing was performed. The obtained results indicate that by reducing the flour size, the tensile strength and modulus, flexural strength, and impact energy were reduced. In contrast, the flexural modulus increased. Furthermore, with the increment of injection molding temperature, the tensile strength and the modulus and the impact energy of the specimens were reduced. On the other hand, the flexural strength and the modulus increased. Thus, an optimized amount of injection molding temperature can provide improvements in the mechanical properties of the composite.

Influence of the Composition of Cement Mortars Modified by Lime or Polymers on the Mechanical Properties and Microstructure of Mortars

2013 ◽  
Vol 592-593 ◽  
pp. 647-650 ◽  
Author(s):  
Małgorzata Lenart
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Reinforced Concrete ◽  
Flexural Strength ◽  
Polyvinyl Alcohol ◽  
Polymer Composites ◽  
Adhesion Strength ◽  
Hardened Cement ◽  
Cement Mortars ◽  
Styrene Butadiene

Cement – polymer composites are nowadays widely used in repair systems not only in case of concrete or reinforced concrete constructions but also in masonry. Polymers addition for example already at 5% m.c. modifies the structure of the cement – polymer composite in a way that many of the mechanical properties such as flexural strength, tensile strength or adhesion to substrates are improved. The paper presents the results of tests such as flexural, compressive or adhesion strength to ceramic substrate of hardened cement mortars with different composition, as well as selected cement mortars modified by two polymers: polyvinyl alcohol and styrene – butadiene polymer dosed at 5 % m.c. Four types of cement mortars modified by lime (component used in historical constructions as well as in contemporary masonry mortars) are also examined for comparison.

Effect of Weld Line Formation on Morphology and Mechanical Properties for 3D-MID Technology

2015 ◽  
Vol 659 ◽  
pp. 659-665
Author(s):  
Supakit Chuaping ◽  
Thomas Mann ◽  
Rapeephun Dangtungee ◽  
Suchart Siengchin
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Flexural Strength ◽  
Injection Molding ◽  
Filler Content ◽  
Research Work ◽  
Weld Line ◽  
Processing Conditions ◽  
High Reduction ◽  
Flexural Tests

The topic of this research work was to demonstrate the feasibility of a 3D-MID concept using injection molding technique and investigate the effects of two weld line types on the structure and mechanical properties such as tensile, flexural strength and morphology. In order to obtain more understanding of the bonds between polymer and metals, two different polymer bases of polyphthalamide (PPA) with the same type and amount of filler content were produced by injection molding at the different processing conditions. A mold was designed in such a way that weld and meld line can be produced with different angles by changing as insert inside of the mold. The mechanical properties such as stiffness, tensile strength and flexural strength were determined in tensile and flexural tests, respectively. The results showed in line with the expectation of high reduction on mechanical properties in area where weld/meld lines occurred. The result of tensile test was clearly seen that weld and meld line showed a considerable influence on mechanical properties. The reduction in tensile strength was approximately 58% according to weld line types, whereas in flexural strength was approximately 62%. On the other hand, the effect of the injection times and mold temperatures on the tensile strength were marginal.

A method to improve dimensional accuracy and mechanical properties of injection molded polypropylene parts

2017 ◽  
Vol 37 (4) ◽  
pp. 323-334 ◽  
Author(s):  
Shuai Li ◽  
Guoqun Zhao ◽  
Jiachang Wang
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Flexural Strength ◽  
Injection Molding ◽  
Weld Line ◽  
Dimensional Accuracy ◽  
Holding Time ◽  
Dimensional Shrinkage ◽  
Injection Molded ◽  
The Impact

Abstract Gas counter pressure (GCP) technology can impose a reverse pressure to melt and thereby effectively increase the pressure acting on the melt at flow front. Theoretically, it has a potential to solve some defects often occurring in conventional injection molding (CIM) process. This paper designed and manufactured a GCP injection mold. GCP injection molding experiments were conducted. Effects of GCP process on melt flow and density, dimensional accuracy, and mechanical properties of molded samples were investigated. The results showed that GCP process can effectively inhibit the “fountain effect” in melt filling process, decrease the dimensional shrinkage of molded samples, increase dimensional accuracy of samples, and effectively improve impact property of samples. For the samples without weld line, tensile strength and flexural strength of GCP injection molded samples are slightly increased in comparison with those of CIM samples, but for the samples with weld line, GCP process can greatly improve the tensile strength and flexural strength of molded samples. When GCP is 9 MPa and GCP holding time is 10 s, the dimensional accuracy of molded samples without weld line, the tensile strength and flexural strength of the molded samples with weld line all increase up to maximum values. In comparison with CIM samples, the dimensional shrinkage of samples without weld line decreases by 17.2%, the tensile strength and flexural strength of samples with weld line increase by 30.51% and 23.69%, respectively. The impact value of the samples molded by process parameter combination of GCP 9 MPa and GCP holding time 20 s is the highest, and the impact value increases by 18.65%.

scholarly journals The effect of changing injection temperature on some mechanical and morphological properties for polypropylene material (PP)

2019 ◽  
Vol 24 (24) ◽  
pp. 20-24
Author(s):  
Ali Al-Zubiedy ◽  
Ruaa M. Muneer
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Injection Molding ◽  
Physical And Mechanical Properties ◽  
Surface Damage ◽  
Morphological Properties ◽  
Sem Images ◽  
Molding Temperature ◽  
Operation Temperature ◽  
Injection Temperature

Abstract This is a study of a medical injection factory-Babylon carried out in order to achieve proper mechanical and morphological properties, PP has been injection molded by using cold runner injection molding machine with temperature variation (198, 200, 203……220°C) for ten samples. The physical and mechanical properties of PP product were examined. It has been found that the Shore hardness decreases linearly with injection molding temperature increasing. The tensile strength has a similar behavior to the hardness. However, it has been found that the MIF (Melt Index Flow) rates increases with the increase of injection molding temperature. The density of PP has been found for both virgin PP and the samples, it has been found that the density decreases with increasing operation temperature. FTIR (Fourier Transmission Infrared) spectra were taken for both samples with high and low operation temperature. Besides the SEM (Scanning Electronic Microscopy) test shows the difference in the morphology of the product surface and the PP product at high and low operation temperature. Moreover, for all these properties, the PP product exhibits good mechanical properties (hardness, tensile strength, density) for the samples produced at temperature lower than 207°C. While the physical properties such as MIF improved with injection temperature increasing, additionally, the SEM images show that the sample produced in low temperature have surface damage.

Direct Reactive Compatibilization of GMA on PE/Wood-Flour Composite

2011 ◽  
Vol 378-379 ◽  
pp. 735-739
Author(s):  
Yue Wen Li ◽  
Xin Hua Chen
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Impact Strength ◽  
Flexural Strength ◽  
Wood Flour ◽  
Reactive Extrusion ◽  
Rupture Surface ◽  
Elongation At Break ◽  
Reactive Compatibilization ◽  
Anchoring Strength

Reactive compatibilization between high-density polyethylene(HDPE) and wood-flour was achieved via direct reactive extrusion of glycidyl methacrylate(GMA), initiator, HDPE and wood-flour. Impact rupture surface of the composite was observed by scanning electron microscope(SEM), and its load deformation temperature(HDT) and mechanical properties were tested. Effect of GMA dosage and extrusion temperature on reactive compatibilization of the composite was analysed. The result indicated that the anchoring strength of interface in the composite was obviously strengthened, and its HDT, tensile strength, flexural strength, notched impact strength and elongation at break of the composite were distinctly improved due to the addition of GMA and dicumyl peroxide(DCP). When the composite was extruded at 180°C, the peak values of its HDT, tensile strength, flexural strength, elongation at break and notched impact strength respectively were 84°C, 40Mpa, 45Mpa, 11% and 6.6KJ.m-2, which respectively increased by 17°C, 74%, 36%, 83% and 69% than that of the composite without reactive compatibilization, and when the composite was extruded at 190°C, the peak values of its HDT, tensile strength, flexural strength, elongation at break and notched impact strength respectively were 84°C, 40Mpa, 44Mpa, 11% and 6.6KJ.m-2, which respectively increased by 20°C, 60%, 26%, 83% and 83% than that of the composite without reactive compatibilization. When GMA usage increased, the HDT and mechanical properties of the composite increased first, then descended, and the optimum usage of GMA was 1wt%-3wt%.

Preparation and Properties of Wood Flour/HDPE Microcellular Foamed Composites

2015 ◽  
Vol 1094 ◽  
pp. 105-108
Author(s):  
Hong Li Jiang ◽  
Jing Lun Zhou ◽  
Jian Dong ◽  
Yu Min Wang ◽  
Jiu Yong Ruan
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Impact Strength ◽  
Flexural Strength ◽  
Wood Flour ◽  
Cell Diameter

The wood flour/HDPE microcellular foamed composites were prepared by means of torque rheometer. The effect of different wood flour content on mechanical properties and foamed behavior were studied. Results showed that the tensile strength and flexural strength of microcellular foamed composites first increased then decreased and the notched impact strength decreased with addition of wood flour, this was consistent with non-foamed composites. The density of composites increased and the density of foamed composites was less than non-foamed composites. With increasing wood flour content, the cell diameter of foamed composites first decreased then increased. When the content of wood flour was 40%, the cell diameter of the composites obtained the minimal value.

scholarly journals Experimental Investigation on Mechanical Properties of A/GFRP, B/GFRP and AB/GFRP Polymer Composites

2022 ◽  
Vol 58 (4) ◽  
pp. 28-36
Author(s):  
Velmurugan Natarajan ◽  
Ravi Samraj ◽  
Jayabalakrishnan Duraivelu ◽  
Prabhu Paulraj
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Flexural Strength ◽  
Glass Fiber ◽  
Polymer Composites ◽  
Fiber Reinforced ◽  
Gfrp Composites ◽  
Glass Fiber Reinforced ◽  
Structural Applications ◽  
Polyester Composites

This study aims to reveal the consequence of thickness reinforcement on Fiber Laminates (Polyester Resin, Glass Fiber, Aluminum, and Bentonite) and to see if it can enhance the mechanical properties and resistance of laminates. Glass fiber reinforced polymer composites have recently been used in automotive, aerospace, and structural applications where they will be safe for the application s unique shape. Hand layup was used to fabricate three different combinations, including Aluminium /Glass fiber reinforced polyester composites (A/GFRP), Bentonite/Glass fiber reinforced polyester composites (B/GFRP), and Aluminium&Bentonie/Glass fiber reinforced polyester composites (AB/GFRP). Results revealed that AB/GFRP had better tensile strength, flexural strength, and hardness than GFRP and A/GFRP. Under normal atmospheric conditions and after exposure to boiling water, hybrid Aluminium&Bentonite and glass fiber-reinforced nanocomposites have improved mechanical properties than other hybrid composites. After exposure to temperature, the flexural strength, tensile strength and stiffness of AB/GFRP Composites are 40 % higher than A/GFRP and 17.44% higher than B/GFRP Composites.

scholarly journals Preparation of Polymer Composites using Natural Fiber and their Physico-Mechanical Properties

1970 ◽  
Vol 45 (2) ◽  
pp. 117-122 ◽  
Author(s):  
Husna P Nur ◽  
M Akram Hossain ◽  
Shahin Sultana ◽  
M Mamun Mollah
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Flexural Strength ◽  
Water Absorption ◽  
Polymer Composites ◽  
Natural Fiber ◽  
Banana Fiber ◽  
Elongation At Break ◽  
Reinforcing Material ◽  
Ldpe Composites

Use of natural fiber as reinforcing material is the latest invention of polymer science in order to get higher strength with lower weight composite materials having several applications. In this present investigation banana fiber, a natural fiber, is used as the reinforcing material. Low density polyethylene (LDPE)-banana fiber reinforced composites were prepared using both untreated and bleached (treated) banana fiber and LDPE with 7.5, 15, 22.5 and 30% weight content of fibers by using compression molding technique. Physico-mechanical properties (e.g. tensile strength, flexural strength, elongation at break, Young's modulus) of different types of prepared composites were characterized. From this study it is observed that all these values have augmented up to a definite percentage. The tensile strengths and flexural strengths of the composites increased up to 22.5% fiber addition then started to decrease gradually. Young moduli of the composites increased with the increase of fiber addition. Water absorption also increased with the weight of the fiber. Whereas elongation at break decreased with increasing fiber loading. Mechanical properties of bleached banana fiber-LDPE composites were slightly higher than the untreated banana fiber-LDPE composites. Compared to virgin molded LDPE both tensile and flexural strengths and Young moduli of these LDPE-banana fiber composites were significantly higher. All the variable properties like tensile strength, flexural strength, and water absorption capacity showed a very significant role in these polymer composites. Keywords: Banana fiber; LDPE; Composite; Tensile strength; Flexural strength DOI: 10.3329/bjsir.v45i2.5708Bangladesh J. Sci. Ind. Res. 45(2), 117-122, 2010

scholarly journals Effect of Hybridization on the Mechanical Properties of Chopped Strand Mat/Pineapple Leaf Fibre Reinforced Polyester Composites

2018 ◽  
Vol 153 ◽  
pp. 01006 ◽  
Author(s):  
Suhas Yeshwant Nayak ◽  
Srinivas Shenoy Heckadka ◽  
Nishank Minil Amin ◽  
Ramakrishna Vikas Sadanand ◽  
Linto George Thomas
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Flexural Strength ◽  
Polymer Composites ◽  
Matrix Cracking ◽  
Reinforced Composites ◽  
Pull Out ◽  
The Matrix ◽  
Chopped Strand Mat ◽  
Hybrid Laminate

Hybridization of synthetic and natural fibres as reinforcement makes the polymer composites environmental friendly and sustainable when compared to synthetic fibres based polymer composites. In this study chopped strand mat/pineapple leaf fibres were hybridized. Four laminates with six layers each, with different stack sequence (GGGGGG, GPPPPG, PGGGGP and PPPPPP) were fabricated using hand layup technique while maintaining a fibre to matrix ratio of 30:70 by weight with polyester resin as matrix. Mechanical properties such as tensile and flexural strength were determined and morphology of fractured specimens was studied. Maximum tensile strength of 180 MPa was obtained for the laminate with six layers of chopped strand mat followed by hybrid laminate with four layers of chopped strand mat at the centre (120 MPa). Tensile strength of hybrid laminate with four layers of pineapple leaf fibres at the centre was in third position at 86 MPa. Least tensile strength of 65 MPa was obtained for the laminate with six layers of pineapple leaf fibres. Similar trend was observed in case of flexural behaviour of the laminates with maximum flexural strength of 255 MPa and minimum flexural strength 107 MPa. Scanning electron microscopy of the fractured specimen reinforced with chopped strand mat only, indicated, fibre pull out, matrix cracking and lack of matrix adhesion to fibres. In case of hybrid composite (GPPPPG and PGGGGP) delamination was observed to be prominent due to improper wetting of the pineapple leaf fibres with the matrix. More significant delamination led to lesser strength in case of pineapple fibres reinforced composites even though the fibre pull out was relatively less.

Study on Application of Modified Polyethylene in Preparation of Wood-Plastic Composites

2010 ◽  
Vol 150-151 ◽  
pp. 379-385
Author(s):  
Qun Lü ◽  
Qing Feng Zhang ◽  
Hai Ke Feng ◽  
Guo Qiao Lai
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Impact Strength ◽  
Flexural Strength ◽  
High Density Polyethylene ◽  
Wood Flour ◽  
Wood Plastic Composites ◽  
Plastic Composites ◽  
The Matrix ◽  
The Impact

The wood-plastic composites (WPC) were prepared via compress molding by using the blends of high density polyethylene (HDPE) and modified polyethylene (MAPE) as the matrix and wood flour (WF) as filler. The effect of MAPE content in the matrix on the mechanical properties of the matrix and WPC was investigated. It was shown that the change of MAPE content in the matrix had no influence on the tensile strength of the matrix, but markedly reduced the impact strength of the matrix. Additionally, it had significant influence on the strength of WPC. When the content of wood flour and the content of the matrix remained fixed, with increasing the content of MAPE in the matrix, the tensile strength and the flexural strength of WPC tended to increase rapidly initially and then become steady. Moreover, with the increasing of MAPE concentration, the impact strength of WPC decreased when the low content of wood flour (30%) was filled, but increased at high wood flour loading (70%).

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