scholarly journals Springback Prediction for Pure Moment Bending of Aluminum Alloy Square Tube

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3814
Author(s):  
Stanisław Kut ◽  
Feliks Stachowicz ◽  
Grzegorz Pasowicz

The springback phenomenon occurring during cold forming is the main problem affecting the dimensional accuracy of bent products, especially when bending thin-walled profiles, where there are significant changes in the cross-section geometry. This article presents the results of the analysis of the springback phenomenon occurring during shaping with a pure bending moment of square tubes with the cross-sectional dimensions of 21.5 × 21.5 × 1.8 mm and 25 × 25 × 2.5 mm made of aluminum alloy 6060. The springback characteristics were determined by defining the dependence of the springback coefficient on the set bending radius of the band. The values of the springback coefficient were provided by means of analytical calculations and numerical modeling, which considered changes in the moment of inertia caused by deformation of the cross-section occurring during bending of the pipes. A good agreement of the calculation results with the results of experimental tests was obtained. In addition, the stress state and the state of deformation, as well as the springback characteristics of square-section pipes were compared with the results obtained during bending of a solid bar with the cross-sectional dimensions of 21.5 × 21.5 mm.

Materials ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5170
Author(s):  
Stanisław Kut ◽  
Feliks Stachowicz

When bending thin-walled profiles, significant distortion of the cross-section occurs, which has a significant impact on the course of the bending moment characteristics and on the value of allowable bending curvatures. This paper presents the results of experimental and numerical modeling of the box profile bending process, which was carried out in order to determine the dependence of the cross-sectional shape and bending moment of bending curvature. Extensive numerical calculations were used to model the process of shaping a square pipe from a circular tube and to model the bending process, especially when taking into account the effects of such a deformation path. The pure bending moment characteristics and the deformation of the cross-section were performed for a 25 × 25 × 2 mm square tube made of S235JR structural steel. The innovative approach for determining the parameters of cold bending square tubes pertained to considering the stress state in the preserved material in individual areas of their cross-section. The results of numerical modeling—after considering the history of deformation (i.e., the process of forming a square pipe from a pipe with a circular cross-section)—gave a satisfactory agreement with the results of experimental tests, both in terms of the degree of pipe wall deflection and the characteristics of the bending moment.


Author(s):  
Marek Lechman

The paper presents section models for analysis of the resistance of RC members subjected to bending moment with or without axial force. To determine the section resistance the nonlinear stress-strain relationship for concrete in compression is assumed, taking into account the concrete softening. It adequately describes the behavior of RC members up to failure. For the reinforcing steel linear elastic-ideal plastic model is applied. For the ring cross-section subjected to bending with axial force the normalized resistances are derived in the analytical form by integrating the cross-sectional equilibrium equations. They are presented in the form of interaction diagrams and compared with the results obtained by testing conducted on RC columns under eccentric compression. Furthermore, the ultimate normalized bending moment has been derived for the rectangular cross-section subjected to bending without axial force. It was applied in the cross-sectional analysis of steel and concrete composite beams, named BH beams, consisting of the RC rectangular core placed inside a reversed TT welded profile. The comparisons made indicated good agreements between the proposed section models and experimental results.


2018 ◽  
Vol 11 (2) ◽  
pp. 307-330
Author(s):  
M. W. MOURA ◽  
M. V. REAL ◽  
D. D. LORIGGIO

Abstract In this work a computational model is presented to evaluate the ultimate bending moment capacity of the cross section of reinforced and prestressed concrete beams. The computational routines follow the requirements of NBR 6118: 2014. This model is validated by comparing the results obtained with forty-one experimental tests found in the international bibliography. It is shown that the model is very simple, fast and reaches results very close to the experimental ones, with percentage difference of the order of 5%. This tool proved to be a great ally in the structural analysis of reinforced and prestressed concrete elements, besides it is a simplified alternative to obtain the cross section ultimate bending moment.


2018 ◽  
Vol 230 ◽  
pp. 02029 ◽  
Author(s):  
Oleksandr Semko ◽  
Oleksii Fenko ◽  
Anton Hasenko ◽  
Olha Harkava ◽  
Volodymyr Kyrychenko

The causes of the occurrence and influence of inherent stresses, unevenly distributed across the cross section, on the strength of materials are analyzed. Methods of creating artificial distribution of inherent stresses with opposite signs in comparison with the usual distribution obtained with natural solidification of the material are given. The sequence of an experiment on cylindrical specimens made of epoxy resin and brittle silicate aluminum alloy in creating distributions of inherent stresses with opposite signs is described. The results of experimental tests of the influence of inherent stresses unevenly distributed across the cross section, on the strength of the epoxy resin and of the fragile silicate aluminum alloy with compression are given. Quantitative characteristics of the influence of unevenly distributed inherent stresses on the strength of materials under compression are obtained. The reasons of the influence of inherent stresses on the strength of materials under compression are analyzed and grounded.


Author(s):  
Milivoje Milanovic ◽  
Meri Cvetkovska

The bearing capacity of the column cross section can be determined from the interaction diagram moment-axial force (M–N). Fire induced temperatures cause reduction of the load-bearing characteristics of the constitutive materials, steel and concrete, and this effect directly reflects on the reduction of the axial force and the bending moment that could be accepted by the column cross section, respectively the interaction diagram of the column cross section is changed. The load bearing capacity of the steel-concrete composite columns exposed to fire from all four sides and loaded by axial force and uni-axial or bi-axial bending moments, was estimated on the basis of the changes in the interaction diagrams moment-axial force amd the results are presented in this paper. Different types of composite columns made of totally or partially encased steel sections, or concrete filled hollow sections were analyzed and a detailed discussion on the effects of the shape of the cross section and the cross sectional dimensions are presented.


2021 ◽  
Vol 1042 ◽  
pp. 61-67
Author(s):  
Toshio Haga ◽  
Naotsugu Okuda ◽  
Hisaki Watari ◽  
Shinichi Nishida

A thin aluminum rod (width: 5 mm) was cast using a twin-wheel caster equipped with rotating side-dam plates. The upper and lower casting wheels were made of copper. The width of the flat upper and lower casting wheels was 5 mm. The rotating side-dam plate was made of mild steel. Paper 0.5 mm thick was pasted onto the plate. Boron nitride was sprayed onto the paper as an insulator and lubricant. A 6061 aluminum alloy thin rod could be cast continuously at casting speeds of 4 and 5 m/min. Molten metal was poured onto the lower wheel from a launder and conveyed into a square gap made by the lower wheel, upper wheel, and side-dam plates. The cross section of the cast rod was rectangular. The cross-sectional area of the rectangular rod was 12 to 15 mm2.


2018 ◽  
Author(s):  
Sang Hoon Lee ◽  
Jeff Blackwood ◽  
Stacey Stone ◽  
Michael Schmidt ◽  
Mark Williamson ◽  
...  

Abstract The cross-sectional and planar analysis of current generation 3D device structures can be analyzed using a single Focused Ion Beam (FIB) mill. This is achieved using a diagonal milling technique that exposes a multilayer planar surface as well as the cross-section. this provides image data allowing for an efficient method to monitor the fabrication process and find device design errors. This process saves tremendous sample-to-data time, decreasing it from days to hours while still providing precise defect and structure data.


2019 ◽  
Vol 14 (2) ◽  
pp. 138-141
Author(s):  
I.M. Utyashev

Variable cross-section rods are used in many parts and mechanisms. For example, conical rods are widely used in percussion mechanisms. The strength of such parts directly depends on the natural frequencies of longitudinal vibrations. The paper presents a method that allows numerically finding the natural frequencies of longitudinal vibrations of an elastic rod with a variable cross section. This method is based on representing the cross-sectional area as an exponential function of a polynomial of degree n. Based on this idea, it was possible to formulate the Sturm-Liouville problem with boundary conditions of the third kind. The linearly independent functions of the general solution have the form of a power series in the variables x and λ, as a result of which the order of the characteristic equation depends on the choice of the number of terms in the series. The presented approach differs from the works of other authors both in the formulation and in the solution method. In the work, a rod with a rigidly fixed left end is considered, fixing on the right end can be either free, or elastic or rigid. The first three natural frequencies for various cross-sectional profiles are given. From the analysis of the numerical results it follows that in a rigidly fixed rod with thinning in the middle part, the first natural frequency is noticeably higher than that of a conical rod. It is shown that with an increase in the rigidity of fixation at the right end, the natural frequencies increase for all cross section profiles. The results of the study can be used to solve inverse problems of restoring the cross-sectional profile from a finite set of natural frequencies.


2015 ◽  
Vol 770 ◽  
pp. 156-188 ◽  
Author(s):  
Patricio Winckler ◽  
Philip L.-F. Liu

A cross-sectionally averaged one-dimensional long-wave model is developed. Three-dimensional equations of motion for inviscid and incompressible fluid are first integrated over a channel cross-section. To express the resulting one-dimensional equations in terms of the cross-sectional-averaged longitudinal velocity and spanwise-averaged free-surface elevation, the characteristic depth and width of the channel cross-section are assumed to be smaller than the typical wavelength, resulting in Boussinesq-type equations. Viscous effects are also considered. The new model is, therefore, adequate for describing weakly nonlinear and weakly dispersive wave propagation along a non-uniform channel with arbitrary cross-section. More specifically, the new model has the following new properties: (i) the arbitrary channel cross-section can be asymmetric with respect to the direction of wave propagation, (ii) the channel cross-section can change appreciably within a wavelength, (iii) the effects of viscosity inside the bottom boundary layer can be considered, and (iv) the three-dimensional flow features can be recovered from the perturbation solutions. Analytical and numerical examples for uniform channels, channels where the cross-sectional geometry changes slowly and channels where the depth and width variation is appreciable within the wavelength scale are discussed to illustrate the validity and capability of the present model. With the consideration of viscous boundary layer effects, the present theory agrees reasonably well with experimental results presented by Chang et al. (J. Fluid Mech., vol. 95, 1979, pp. 401–414) for converging/diverging channels and those of Liu et al. (Coast. Engng, vol. 53, 2006, pp. 181–190) for a uniform channel with a sloping beach. The numerical results for a solitary wave propagating in a channel where the width variation is appreciable within a wavelength are discussed.


2011 ◽  
Vol 47 (1) ◽  
pp. 115-135 ◽  
Author(s):  
Mariano González ◽  
Juan Nave ◽  
Gonzalo Rubio

AbstractThis paper explores the cross-sectional variation of expected returns for a large cross section of industry and size/book-to-market portfolios. We employ mixed data sampling (MIDAS) to estimate a portfolio’s conditional beta with the market and with alternative risk factors and innovations to well-known macroeconomic variables. The market risk premium is positive and significant, and the result is robust to alternative asset pricing specifications and model misspecification. However, the traditional 2-pass ordinary least squares (OLS) cross-sectional regressions produce an estimate of the market risk premium that is negative, and significantly different from 0. Using alternative procedures, we compare both beta estimators. We conclude that beta estimates under MIDAS present lower mean absolute forecasting errors and generate better out-of-sample performance of the optimized portfolios relative to OLS betas.


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