scholarly journals Can Surface Coating of Circular Saw Blades Potentially Reduce Dust Formation?

Materials ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5123
Author(s):  
Roman Myna ◽  
Raphaela Hellmayr ◽  
Maria Georgiades ◽  
Lena Maria Leiter ◽  
Stephan Frömel-Frybort ◽  
...  
Keyword(s):  
Surface Coating ◽  
Occupational Safety ◽  
Beech Wood ◽  
Surface Oxidation ◽  
Wood Dust ◽  
Net Energy ◽  
Additional Measure ◽  
Circular Saw ◽  
Electrostatic Charging ◽  
Saw Blade

Coating of steel is a frequently applied approach to increase the resistance of moving machine parts towards abrasion, surface oxidation, and corrosion. Here, we show that plating circular saw blades with certain metals can help to reduce the electrical charging of wood dust during cutting, which has significant implications for occupational safety, healthcare, and lifetime of filter systems. With the example of beech wood planks, machine net energy consumption EV (J cm−3) and cumulated field strength E→V (kV m−4) as caused by electrically charged particles were compared for cutting of 10- and 20-mm deep grooves (800 mm length) using saw blades of different toothing (24, 60 teeth) and surface coating (Cu, Ag, and Cr). To ensure uniform feed per tooth (fz = 0.063 mm), saw blades were operated at different rotation speeds (4000 vs. 1600 rpm). The results demonstrate that the extent of electrostatic sawdust charging can be manipulated to a certain extent by the type of saw blade plating. Coating with chromium turned out to be most effective in shifting the electrostatic charge of the wood particles towards neutralization. Lowering of rotation speed using circular saw blades of higher toothing was an additional measure significantly reducing electrostatic charging of wood dust. Hence, cutting with a chrome-coated blade with 60 teeth can be specifically recommended as the reduction of electrical saw dust charging is not associated with higher machine power consumption.

The Mechanical Analysis of the Composite Reinforced Circular Saw Blade

2011 ◽  
Vol 228-229 ◽  
pp. 484-489
Author(s):  
Xiao Ling Wang ◽  
Zhong Jun Yin ◽  
Chao Zhang
Keyword(s):  
Volume Fraction ◽  
Mechanical Analysis ◽  
Loading Conditions ◽  
Circular Saw ◽  
Model And Simulation ◽  
Circular Saw Blade ◽  
Saw Blade ◽  
Reinforcement Model ◽  
Circular Saws ◽  
Composite Reinforcement

Thinner saw blades cannot resist large lateral cutting forces due to their lower stiffness. In this paper we propose a composite reinforcement method to improve the mechanical properties of circular saw blades. We analyze and simulate the stress and strain fields of our proposed reinforced circular saws by Finite element method. Our analytical results contain not only influences of reinforcing parameters but also loading conditions on the lateral stiffness and the natural frequency of composite saw blades. Here the reinforcing parameters include: 1) the reinforcement location on circular saw blades, 2) the volume fraction of the reinforcements, 3) the number of the reinforcements; and loading conditions include: 1) the cutting force, 2) the rotational speed. Our composite reinforcement model and simulation results can contribute to a better design of circular saw blades.

Standzeitoptimierung von Kreissägewerkzeugen/Optimization of the tool life of circular saw blades

2021 ◽  
Vol 111 (11-12) ◽  
pp. 833-839
Author(s):  
Kolb Moritz ◽  
Tim Mayer ◽  
Nico Rasenberger
Keyword(s):  
Service Life ◽  
Tool Life ◽  
Model Test ◽  
Wear Behavior ◽  
Cutting Edge ◽  
Circular Saw ◽  
Single Tooth ◽  
Cutting Edge Preparation ◽  
Saw Blade ◽  
Edge Preparation

Dieser Beitrag beschreibt, wie sich die Standzeit von Kreissägeblättern durch Schneidkantenpräparation gezielt beeinflussen lässt. Hierfür wurden zunächst einzelne Segmente aus einem Sägeblatt herausgetrennt und Einzahnproben mit variierenden Schneidenmikrogeometrien mittels Bürstspanen präpariert. Anschließend wurde das Einsatz- und Verschleißverhalten der zuvor hergestellten Proben in einem Kreissäge-Modellversuch untersucht.   This article describes how the service life of circular saw blades can be specifically influenced by cutting edge preparation. For this purpose, individual segments were first cut out of a saw blade. These single-tooth specimens with varying cutting edge microgeometries were prepared by abrasive brushing. Then the usage and wear behavior of the previously produced samples was investigated in a circular saw model test.

Dry-Cutting Concrete Study of Diamond Saw Blade with Different Segment Width

2006 ◽  
Vol 532-533 ◽  
pp. 321-324 ◽  
Author(s):  
Shan Shan Hu ◽  
Cheng Yong Wang ◽  
Bang Dao Chen ◽  
Ying Ning Hu
Keyword(s):  
Cutting Parameters ◽  
Structure Parameters ◽  
Optimum Structure ◽  
Dry Cutting ◽  
Workpiece Material ◽  
Sawing Force ◽  
Circular Saw ◽  
Circular Saw Blade ◽  
Diamond Saw ◽  
Saw Blade

Three kind of diamond circular saw blade with different structure parameters are designed in this paper. Adopted single-factor test, sawing force and vibration are measured by cutting several kinds of strength concrete in different cutting parameters. The analysis to characters of sawing force and vibration helps to find out optimum structure of diamond saw blade with different segment width, more rational sawing parameter and its adaptability to workpiece material.

Application of Six Sigma Method in Quality Improvement of Hard Alloy Gear Circular Saw Blades

2011 ◽  
Vol 201-203 ◽  
pp. 1529-1534
Author(s):  
Hui Zhen Zhao ◽  
Li Li Meng ◽  
Chun Guang Lu
Keyword(s):  
Quality Improvement ◽  
Hard Alloy ◽  
Failure Rate ◽  
Six Sigma ◽  
Process Capability ◽  
Measurement Systems ◽  
Circular Saw ◽  
Specific Program ◽  
Saw Blade

According to the quality problems in one saw blade enterprise, six Sigma theory and method are used to improve the quality o f saw blades, and establish the 6σ DMAIC improvement model. Six sigma DMIAC procedures are applied to define the problems and set at target for improvement, the main quality are investigated， and measurement systems and process capability are evaluated. Then, we set a specific program for the improvements. At last, the project is successfully implemented, result shows that failure rate reduced to 0.3%, DPMO dropped below 160, and the process capability is improved largely.

scholarly journals Comparison of Natural Frequencies Values of Circular Saw Blade Determined by Different Methods

2015 ◽  
Vol 66 (2) ◽  
pp. 123-128
Author(s):  
Ján Svoreň ◽  
Ľubomír Javorek ◽  
Adam Droba ◽  
Dušan Paulíny
Keyword(s):  
Natural Frequencies ◽  
Circular Saw ◽  
Circular Saw Blade ◽  
Saw Blade

scholarly journals Thermal Parameters of Beech Wood Dust

BioResources ◽  
2018 ◽  
Vol 13 (2) ◽  
Author(s):  
Iveta Marková ◽  
Juraj Ladomerský ◽  
Emília Hroncová ◽  
Eva Mračková
Keyword(s):  
Beech Wood ◽  
Thermal Parameters ◽  
Wood Dust

The Influence of Tangential Roller Pressure on the Stability of Circular Saw Blade

2014 ◽  
Vol 614 ◽  
pp. 32-35 ◽  
Author(s):  
Ming Song Zhang ◽  
Yi Zhang ◽  
Jian Jun Ke ◽  
Xiao Wei Li ◽  
Lian Bing Cheng
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Symmetric Model ◽  
The Finite Element Method ◽  
Circular Saw ◽  
The Face ◽  
Circular Saw Blade ◽  
Cyclic Symmetric ◽  
The Stability ◽  
Saw Blade

The finite element method was used to study tangential roller method impact on the stability of circular saw blade. Using 30 ° cyclic symmetric model is analyzed. The results show that the tension of the saw blade is not the same, and tensioning effect is different, when the tangential roller pressure is not same. At the same time, after tangential roller, the face run out of saw blade is small, which show that the smoothness of tangential roller is better.

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