scholarly journals Effect of Boron Carbide Addition on Wear Resistance of Aluminum Matrix Composites Fabricated by Stir Casting and Hot Rolling Processes

Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 989
Author(s):  
Donghyun Lee ◽  
Junghwan Kim ◽  
Sang-Kwan Lee ◽  
Yangdo Kim ◽  
Sang-Bok Lee ◽  
...  

In this study, to evaluate the effect of boron carbide (B4C) addition on the wear performance of aluminum (Al), Al6061 and 5, 10, and 20 vol.% B4C/Al6061 composites were manufactured using the stir casting and hot rolling processes. B4C particles were randomly dispersed during the stir casting process; then, B4C particles were arranged in the rolling direction using a hot rolling process to further improve the B4C dispersion and wear resistance of the composites. Furthermore, a continuous interfacial layer between B4C and the Al6061 matrix was generated by diffusion of titanium (Ti) and chromium (Cr) atoms contained in the Al6061 alloy. Wear depth and width of the composites decreased with increasing B4C content. Furthermore, with B4C addition, coefficient of friction (COF) improved as compared with that of Al6061. The results indicate that interface-controlled, well-aligned B4C particles in the friction direction can effectively increase the wear properties of Al alloys and improve their hardness.

2020 ◽  
Author(s):  
Krishna Mohan Singh ◽  
A. K. Chauhan

Due to the demand for lightweight materials in the field of automobiles, aeronautics and some other application, there is a need to develop lightweight materials. For the last few decades, aluminum matrix composites are being developed in order to meet out the demand of the above-mentioned industries. aluminum the above, lightweight material in the form of composites of B4C reinforced in Al7075 alloy is considered for the present investigation. The composite was produced using the stir casting method. In this investigation, the micro and nano B4C particles were used as reinforcements. The fabricated composites were characterized for microstructure and mechanical properties. From the microstructural examination, it was observed that 12% of B4C nanocomposites was having fine microstructure as compared to others. The hardness and strength were found to be maximum for 12 % B4C nanocomposites which impact strength was lowest for 12% micro composites.


2011 ◽  
Vol 45 (23) ◽  
pp. 2371-2378 ◽  
Author(s):  
V.P. Mahesh ◽  
Praseeda S. Nair ◽  
T.P.D. Rajan ◽  
B.C. Pai ◽  
R.C. Hubli

Boron carbide is one of the potential neutron-shielding materials and its use can be maximized for structural shielding application by dispersing it into metal matrixes such as aluminum. Dispersion of B4C and its interfacial stability is a major issue during its processing. This investigation is on the synthesis of B4C-reinforced 6061 aluminum matrix composite by liquid–metal stir-casting technique under optimized conditions after solving the issues related to the processing, and evaluation of the structural, mechanical, and interfacial characteristics. During processing of composites, pretreatment of B4C particles is necessary to improve its dispersion. However, higher preheating temperatures above 300°C lead to particle agglomeration in the matrix due to the formation of B2O3 phase during preheating. B2O3 is formed due to the surface oxidation of B4C particles above 300°C and this glassy phase leads to particle sintering and lump formation. Incorporation of particles preheated at 250°C has shown uniform distribution of particles in the composite. Interfacial characterization of the composite and the extracted B4C particles from the matrix has shown the presence of interfacial reaction products such as AlB2, Al3BC, AlB12, and AlB10.


Author(s):  
V Vignesh Kumar ◽  
K Raja ◽  
T Ramkumar ◽  
M Selvakumar ◽  
TS Senthil Kumar

The research article addresses the reciprocating wear behaviour of hybrid AA7075 reinforced with boron carbide and boron nitride through a stir-casting technique. The experiment involved varying wt.% of the secondary particle boron carbide (3, 6 and 9) while boron nitride (3) was kept as constant. The hybrid composites were characterised using scanning electron microscopy coupled with energy dispersive spectroscopy. The hardness and tensile behaviour of the hybrid composites were evaluated. Reciprocating wear behaviour of the hybrid composites were examined using a tribometer by varying the wear parameters such as load and sliding distance. The results revealed that AA7075/6boron carbide/3boron nitride had better hardness, tensile and wear properties. The surface morphology of the wear samples was analysed using SEM.


2013 ◽  
Vol 592-593 ◽  
pp. 614-617 ◽  
Author(s):  
Konstantinos Anthymidis ◽  
Kostas David ◽  
Pavlos Agrianidis ◽  
Afroditi Trakali

It is well known that the addition of ceramic phases in an alloy e.g. aluminum, in form of fibers or particles influences its mechanical properties. This leads to a new generation of materials, which are called metal matrix composites (MMCs). They have found a lot of application during the last twenty-five years due to their low density, high strength and toughness, good fatigue and wear resistance. Aluminum matrix composites reinforced by ceramic particles are well known for their good thermophysical and mechanical properties. As a result, during the last years, there has been a considerable interest in using aluminum metal matrix composites in the automobile industry. Automobile industry use aluminum alloy matrix composites reinforced with SiC or Al2O3 particles for the production of pistons, brake rotors, calipers and liners. However, no reference could be cited in the international literature concerning aluminum reinforced with TiB particles and Fe and Cr, although these composites are very promising for improving the mechanical properties of this metal without significantly alter its corrosion behavior. Several processing techniques have been developed for the production of reinforced aluminum alloys. This paper is concerned with the study of TiB, Fe and Cr reinforced aluminum produced by the stir-casting method.


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