scholarly journals Novel Intumescent Flame Retardant Masterbatch Prepared Through Different Processes and Its Application in EPDM/PP Thermoplastic Elastomer: Thermal Stability, Flame Retardancy, and Mechanical Properties

Polymers ◽  
2018 ◽  
Vol 11 (1) ◽  
pp. 50 ◽  
Author(s):  
Weidi He ◽  
Ying Zhou ◽  
Xiaolang Chen ◽  
Jianbing Guo ◽  
Dengfeng Zhou ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Thermal Stability ◽  
Flame Retardancy ◽  
Flame Retardants ◽  
Thermoplastic Elastomer ◽  
Molar Ratio ◽  
Limiting Oxygen Index ◽  
Cone Calorimeter Test ◽  
Properties Of Materials ◽  
Intumescent Flame Retardants

In this work, the ethylene-propylene-diene monomer/polypropylene (EPDM/PP) thermoplastic elastomer filled with intumescent flame retardants (IFR) is fabricated by melting blend. The IFR are constituted with melamine phosphate-pentaerythritol (MP/PER) by compounding and reactive extruding, respectively. The effects of two kinds of MP/PER with different contents on the thermal stability, flame retardancy, and mechanical properties of materials are investigated by Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA), limiting oxygen index (LOI), UL-94, cone calorimeter test (CCT), and scanning electron microscopy (SEM). FTIR results show that the reactive extruded MP/PER partly generates melamine pyrophosphate (MPP) compared with compound masterbatches. TGA data indicate that the best thermal stability is achieved when the molar ratio of MP/PER reaches 1.8. All the reactive samples show a higher flame retardancy than compound ones. The CCT results also exhibit the same trend as above in heat release and smoke production rate. The EPDM/PP composites filled with 30 and 35% reactive MP/PER exhibit the improved flame retardancy but become stiffer and more brittle. SEM photos display that better dispersion and smaller particle size are obtained for reactive samples.

scholarly journals Intumescent Flame Retardant Mechanism of Lignosulfonate as a Char Forming Agent in Rigid Polyurethane Foam

Polymers ◽  
2021 ◽  
Vol 13 (10) ◽  
pp. 1585
Author(s):  
Weimiao Lu ◽  
Jiewang Ye ◽  
Lianghai Zhu ◽  
Zhenfu Jin ◽  
Yuji Matsumoto
Keyword(s):  
Thermal Stability ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Flame Retardants ◽  
Hydroxyl Groups ◽  
Condensed Phases ◽  
Limiting Oxygen Index ◽  
Cone Calorimeter Test ◽  
Intumescent Flame Retardants ◽  
Flame Retardancy Mechanism

Intumescent flame retardants (IFR) have been widely used to improve flame retardancy of rigid polyurethane (RPU) foams and the most commonly used char forming agent is pentaerythritol (PER). Lignosulfonate (LS) is a natural macromolecule with substantial aromatic structures and abundant hydroxyl groups, and carbon content higher than PER. The flame retardancy and its mechanism of LS as char forming agent instead of PER in IFR formulation were investigated by scanning electron microscopy, thermogravimetric analysis, limiting oxygen index testing and cone calorimeter test. The results showed LS as a char forming agent did not increase the density of RPU/LS foams. LOI value and char residue of RPU/LS foam were higher than RPU/PER and the mass loss of RPU/LS foam decreased 18%, suggesting enhanced thermal stability. CCT results showed LS as a char forming agent in IFR formulation effectively enhanced the flame retardancy of RPU foams with respect to PER. The flame retardancy mechanism showed RPU/LS foam presented a continuous and relatively compact char layer, acting as the effect of the flame retardant and heat insulation between gaseous and condensed phases. The efficiency of different LS ratio in IFR formulation as char forming agent was different, and the best flame retardancy and thermal stability was obtained at RPU/LS1.

Flammability and mechanical properties of poly(styrene–butadiene–styrene) copolymer–containing intumescent flame retardants

2015 ◽  
Vol 30 (6) ◽  
pp. 816-826 ◽  
Author(s):  
Yiren Huang ◽  
Jianwei Yang ◽  
Zhengzhou Wang
Keyword(s):  
Mechanical Properties ◽  
Flame Retardant ◽  
Flame Retardants ◽  
Oxygen Index ◽  
Limiting Oxygen Index ◽  
Styrene Butadiene Styrene ◽  
Flame Retardant Properties ◽  
Intumescent Flame Retardants ◽  
Styrene Butadiene ◽  
Butadiene Styrene

Flame-retardant properties of ammonium polyphosphate (APP) and its two microcapsules, APP with a shell of melamine–formaldehyde (MF) resin (MFAPP) and APP with a shell of epoxy resin (EPAPP), were studied in styrene–butadiene–styrene (SBS). The results indicate that APP after the microencapsulation leads to an increase in limiting oxygen index in SBS compared with APP. When dipentaerythritol is incorporated into the SBS composites containing the APP microcapsules, a further improvement in flame retardancy of the composites is observed. The microencapsulation does not result in much improvement of mechanical properties. Moreover, the effect of a compatibilizer (SBS grafted with maleic anhydride) on flame-retardant and mechanical properties of SBS/APP composites was investigated.

scholarly journals Highly Efficient Composite Flame Retardants for Improving the Flame Retardancy, Thermal Stability, Smoke Suppression, and Mechanical Properties of EVA

Materials ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1251
Author(s):  
Yilin Liu ◽  
Bin Li ◽  
Miaojun Xu ◽  
Lili Wang
Keyword(s):  
Mechanical Properties ◽  
Thermal Stability ◽  
Heat Release ◽  
Flame Retardant ◽  
Production Rate ◽  
Flame Retardancy ◽  
Flame Retardants ◽  
Mass Loss Rate ◽  
Smoke Suppression ◽  
Average Mass

Ethylene vinyl acetate (EVA) copolymer has been used extensively in many fields. However, EVA is flammable and releases CO gas during burning. In this work, a composite flame retardant with ammonium polyphosphate (APP), a charring–foaming agent (CFA), and a layered double hydroxide (LDH) containing rare-earth elements (REEs) was obtained and used to improve the flame retardancy, thermal stability, and smoke suppression for an EVA matrix. The thermal analysis showed that the maximum thermal degradation temperature of all composites increased by more than 37 °C compared with that of pure EVA. S-LaMgAl/APP/CFA/EVA, S-CeMgAl/APP/CFA/EVA, and S-NdMgAl/APP/CFA/EVA could achieve self-extinguishing behavior according to the UL-94 tests (V-0 rating). The peak heat release rate (pk-HRR) indicated that all LDHs containing REEs obviously reduced the fire strength in comparison with S-MgAl. In particular, pk-HRR of S-LaMgAl/APP/CFA/EVA, S-CeMgAl/APP/CFA/EVA and S-NdMgAl/APP/CFA/EVA were all decreased by more than 82% in comparison with pure EVA. Furthermore, the total heat release (THR), smoke production rate (SPR), and production rate of CO (COP) also decreased significantly. The average mass loss rate (AMLR) confirmed that the flame retardant exerted an effect in the condensed phase of the composites. Meanwhile, the combination of APP, CFA, and LDH containing REEs allowed the EVA matrix to maintain good mechanical properties.

scholarly journals Novel Bicomponent Functional Fibers with Sheath/Core Configuration Containing Intumescent Flame-Retardants for Textile Applications

Materials ◽  
2019 ◽  
Vol 12 (19) ◽  
pp. 3095 ◽  
Author(s):  
Muhammad Maqsood ◽  
Gunnar Seide
Keyword(s):  
Mechanical Properties ◽  
Flame Retardants ◽  
Woven Fabric ◽  
Core Component ◽  
Cone Calorimetry ◽  
Limiting Oxygen Index ◽  
Bicomponent Fibers ◽  
The Core ◽  
Melt Spun ◽  
Intumescent Flame Retardants

The objective of this study is to examine the effect of intumescent flame-retardants (IFR’s) on the spinnability of sheath/core bicomponent melt-spun fibers, produced from Polylactic acid (PLA) single polymer composites, as IFR’s have not been tested in bicomponent fibers so far. Highly crystalline PLA-containing IFR’s was used in the core component, while an amorphous PLA was tested in the sheath component of melt-spun bicomponent fibers. Ammonium polyphosphate and lignin powder were used as acid, and carbon source, respectively, together with PES as a plasticizing agent in the core component of bicomponent fibers. Multifilament fibers, with sheath/core configurations, were produced on a pilot-scale melt spinning machine, and the changes in fibers mechanical properties and crystallinity were recorded in response to varying process parameters. The crystallinity of the bicomponent fibers was studied by differential scanning calorimetry and thermal stabilities were analyzed by thermogravimetric analysis. Thermally bonded, non-woven fabric samples, from as prepared bicomponent fibers, were produced and their fire properties, such as limiting oxygen index and cone calorimetry values were measured. However, the ignitability of fabric samples was tested by a single-flame source test. Cone calorimetry showed a 46% decline in the heat release rate of nonwovens, produced from FR PLA bicomponent fibers, compared to pure PLA nonwovens. This indicated the development of an intumescent char by leaving a residual mass of 34% relative to the initial mass of the sample. It was found that the IFRs can be melt spun into bicomponent fibers by sheath/core configuration, and the enhanced functionality in the fibers can be achieved with suitable mechanical properties.

Flame Retardation of Banana Fiber Reinforced Epoxy Composites Using Melamine Pyrophosphate and Pentaerythritol as Intumescent Flame Retardants

2015 ◽  
Vol 1096 ◽  
pp. 429-434 ◽  
Author(s):  
Jin Ying Pang ◽  
Xian Zhong Mo ◽  
Yu Xin Liu ◽  
Yong Fei Zhu
Keyword(s):  
Mechanical Properties ◽  
Flame Retardants ◽  
Oxygen Index ◽  
Weight Ratio ◽  
Epoxy Composites ◽  
Fiber Reinforced ◽  
Banana Fiber ◽  
Limiting Oxygen Index ◽  
Flame Retardation ◽  
Intumescent Flame Retardants

Flame retardation of banana fiber reinforced epoxy composites using melamine pyrophosphate and pentaerythritol as intumescent flame retardants and the influence of mechanical properties were investigated. The effects of IFR contents and the ratio of MPP and PER on limiting oxygen index (LOI) and UL94 rating of banana fiber reinforced epoxy composites has been studied. It was found that the combustion performance of the composites increases with increasing IFR contents,and the composites at the ratio of MPP/PER=2:1(weight ratio) at the same loading 40% showed the best combustion performance with IFR contents increasing,the limiting oxygen index (LOI) increased and UL94 rating reached, but the mechanical properties of composites significantly decreased. In order to increase the comprehensive properties, the flame retarded fiber was used to prepared the composites,the limiting oxygen index (LOI) of the composites significantly increased. the best complex properties were the IFR contents was 40%, the ratio of MPP/PER=2:1 (weight ratio), by the spraying method with 20g the fire retardant liquid of every 30g banana fiber.

scholarly journals Investigating the Effect of Aluminum Diethylphosphinate on Thermal Stability, Flame Retardancy, and Mechanical Properties of Poly(butylene succinate)

2021 ◽  
Vol 8 ◽  
Author(s):  
Yiming Wang ◽  
Dayong Jiang ◽  
Xin Wen ◽  
Tao Tang ◽  
Karolina Szymańska ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Thermal Stability ◽  
Flame Retardancy ◽  
Oxygen Index ◽  
Butylene Succinate ◽  
Air Atmosphere ◽  
Cone Calorimeter Test ◽  
Filler Dispersion ◽  
Thermal Stability Of ◽  
Limited Oxygen

Poly(butylene succinate) is one of the most promising biodegradable polymers, but its applications are limited by poor flame retardancy. In this work, poly(butylene succinate)/diethylphosphinate (PBS/AlPi) composites were fabricated to investigate the effect of AlPi on their thermal stability, flame retardancy, and mechanical properties. It was found that the high content of AlPi decreased the thermal stability of PBS, and the decrease became stronger under the air atmosphere. When the content of AlPi reached 25wt%, the flame retardancy was improved with limited oxygen index (LOI) of 29.5%, V0 rating in UL-94 vertical burning test, and 49.3% reduction on the peak of heat release rate (PHRR) in cone calorimeter test. Meanwhile, the addition of AlPi could improve the mechanical properties of PBS with high tensile strength and Young’s modulus, which was ascribed to the compatible effect of maleic anhydride-grafted poly(butylene succinate) (PBS-g-MA) with good filler dispersion and strong matrix-particles interaction. Thus, the AlPi was an effective flame retardant to PBS, so that PBS/AlPi composites displayed excellent flame retardancy without seriously sacrificing other comprehensive performances.

scholarly journals PREPARATION OF IRON- REDUCED GRAPHENE OXIDE/ EPOXY RESIN COMPOSITE AND ITS FLAME RETARDANCY AND THERMAL STABILITY

10.6036/10327 ◽  
2022 ◽  
Vol 97 (1) ◽  
pp. 98-103
Author(s):  
XIAN WANG ◽  
JINLONG ZHUO ◽  
TIANQING XING ◽  
Xingran Wang
Keyword(s):  
Thermal Stability ◽  
Graphene Oxide ◽  
Flame Retardant ◽  
Epoxy Resin ◽  
Iron Powder ◽  
Flame Retardancy ◽  
Limiting Oxygen Index ◽  
Cone Calorimeter Test ◽  
Industrial Manufacture ◽  
Ul 94

In order to reduce flammability, smoke release and enhance thermal stability of epoxy resin (EP), iron powder is mixed with graphene oxide/ epoxy resin (GO/EP) composite by mechanical blending. The combustion performance of composite material is investigated through limiting oxygen index (LOI), Underwriters Laboratory (UL)-94 test, and cone calorimeter test (CCT). Thermogravimetric-Fourier transform infrared spectroscopy (TG-FTIR) and scanning electron microscope (SEM) are also used to explore the mechanism of flame retardancy and smoke suppression. Results show that, with the addition of 0.5% mass fraction of GO and the corresponding iron powder combination (EP3 sample), the LOI value can achieve 32.5% while reaching the UL-94 V0 rating. Compare with EP0, the peaks of heat release rate, smoke production rate, and smoke factor values of EP3 are decreased by 42%, 60%, and 50%, respectively. The char and TG-FTIR data of EP3 reveal that it has a more compact structure, good thermal stability, and produce fewer toxic gases and smoke. Reduction of GO could inhibit the degradation of EP, and iron catalyzes the formation of carbonaceous char on the surface. Thus, the thermal stability and flame retardancy of EP are improved significantly. This study provides a suitable way to prepare graphene/EP composites that contain iron catalyst and can be extended to the industrial manufacture of flame retardant polymer composites. Keywords: iron powder; epoxy resin; graphene oxide; flame retardant; thermal stability

scholarly journals Flame Retardancy Properties and Physicochemical Characteristics of Polyurea-Based Coatings Containing Flame Retardants Based on Aluminum Hydroxide, Resorcinol Bis(Diphenyl Phosphate), and Tris Chloropropyl Phosphate

Materials ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5168
Author(s):  
Wojciech Dukarski ◽  
Piotr Krzyżanowski ◽  
Marcin Gonsior ◽  
Iwona Rykowska
Keyword(s):  
Mechanical Properties ◽  
Aluminum Hydroxide ◽  
Flame Retardancy ◽  
Flame Retardants ◽  
Oxygen Index ◽  
Good Alternative ◽  
Physicochemical Characteristics ◽  
Limiting Oxygen Index ◽  
Diphenyl Phosphate ◽  
Further Development

Polyurea is a synthetic material made by the reaction of isocyanate and polymer blend-containing amines. Due to its outstanding mechanical properties and fast curing, polyurea-based coatings have found dozens of applications, including waterproofing and anti-corrosion coatings. Further development of this material can create a flame-retardant product, a good alternative for common products available on the market, such as intumescent coatings. To improve the flame retardancy of polyurea, several flame retardants were investigated. The influence of aluminum hydroxide, resorcinol bis(diphenyl phosphate) (RDP), and tris chloropropyl phosphate (TCPP) on flame retardancy and morphology was studied. The following methods were used: infrared spectroscopy, scanning electron microscopy, thermogravimetric analysis, limiting oxygen index, and tensile strength. The examinations mentioned above showed the improvement of flame-retardancy of polyurea for two products: chlorinated organophosphate and organophosphate. Nevertheless, using the chlorinated organophosphate additive caused a rapid deterioration of mechanical properties.

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