scholarly journals Synthesis of a Novel Phosphorous-Nitrogen Based Charring Agent and Its Application in Flame-retardant HDPE/IFR Composites

Polymers ◽  
2019 ◽  
Vol 11 (6) ◽  
pp. 1062 ◽  
Author(s):  
Junlei Chen ◽  
Jihui Wang ◽  
Aiqing Ni ◽  
Hongda Chen ◽  
Penglong Shen
Keyword(s):  
Thermal Stability ◽  
Heat Release ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Fire Hazard ◽  
Weight Ratio ◽  
Charring Agent ◽  
Migration Percentage ◽  
Ul 94 ◽  
Thermal Stability Of

In this work, a novel phosphorous–nitrogen based charring agent named poly(1,3-diaminopropane-1,3,5-triazine-o-bicyclic pentaerythritol phosphate) (PDTBP) was synthesized and used to improve the flame retardancy of high-density polyethylene (HDPE) together with ammonium polyphosphate (APP). The results of Fourier transform infrared spectroscopy (FTIR) and 13C solid-state nuclear magnetic resonance (NMR) showed that PDTBP was successfully synthesized. Compared with the traditional intumescent flame retardant (IFR) system contained APP and pentaerythritol (PER), the novel IFR system (APP/PDTBP, weight ratio of 2:1) could significantly promote the flame retardancy, water resistance, and thermal stability of HDPE. The HDPE/APP/PDTBP composites (PE3) could achieve a UL-94 V-0 rating with LOI value of 30.8%, and had a lower migration percentage (2.2%). However, the HDPE/APP/PER composites (PE5) had the highest migration percentage (4.7%), lower LOI value of 23.9%, and could only achieve a UL-94 V-1 rating. Besides, the peak of heat release rate (PHRR), total heat release (THR), and fire hazard value of PE3 were markedly decreased compared to PE5. PE3 had higher tensile strength and flexural strength of 16.27 ± 0.42 MPa and 32.03 ± 0.59 MPa, respectively. Furthermore, the possible flame-retardant mechanism of the APP/PDTBP IFR system indicated that compact and continuous intumescent char layer would be formed during burning, thus inhibiting the degradation of substrate material and improving the thermal stability of HDPE.

scholarly journals Preparation of γ-Divinyl-3-Aminopropyltriethoxysilane Modified Lignin and Its Application in Flame Retardant Poly(lactic acid)

Materials ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 1505 ◽  
Author(s):  
Yan Song ◽  
Xu Zong ◽  
Nan Wang ◽  
Ning Yan ◽  
Xueying Shan ◽  
...  
Keyword(s):  
Thermal Stability ◽  
Lactic Acid ◽  
Heat Release ◽  
Flame Retardant ◽  
Heat Release Rate ◽  
Flame Retardancy ◽  
Release Rate ◽  
Poly Lactic Acid ◽  
Modified Lignin ◽  
Thermal Stability Of

Lignin can be a candidate as a charring agent applied in halogen-free flame retardant polymers, and incorporation of silicon and nitrogen elements in lignin can benefit to enhancing its thermal stability and charring ability. In the present work, wheat straw alkali lignin (Lig) was modified to incorporate silicon and nitrogen elements by γ-divinyl-3-aminopropyltriethoxysilane, and the modified lignin (CLig) was combined with ammonium polyphosphate (APP) as intumescent flame retardant to be applied in poly(Lactic acid) (PLA). The flame retardancy, combustion behavior and thermal stability of PLA composites were studied by the limited oxygen index (LOI), vertical burning testing (UL-94), cone calorimetry testing (CCT) and thermogravimetric analysis (TGA), respectively. The results showed a significant synergistic effect between CLig and APP in flame retarded PLA (PLA/APP/CLig) occured, and the PLA/APP/CLig had better flame retardancy. CCT data analysis revealed that CLig and APP largely reduced the peak heat release rate (PHRR) and total heat release rate (THR) of PLA, indicating their effectiveness in decreasing the combustion of PLA. TGA results exhibited that APP and CLig improved the thermal stability of PLA at high temperature. The analysis of morphology and structure of residual char indicated that a continuous, compact and intumescent char layer on the material surface formed during firing, and had higher graphitization degree. Mechanical properties data showed that PLA/APP/CLig had higher tensile strength as well as elongation at break.

scholarly journals Investigation of the Structure-Property Effect of Phosphorus-Containing Polysulfone on Decomposition and Flame Retardant Epoxy Resin Composites

Polymers ◽  
2019 ◽  
Vol 11 (2) ◽  
pp. 380 ◽  
Author(s):  
Wei Zhao ◽  
Yongxiang Li ◽  
Qiushi Li ◽  
Yiliang Wang ◽  
Gong Wang
Keyword(s):  
Thermal Stability ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Phosphorus Content ◽  
Structure Property ◽  
Scanning Calorimetry ◽  
Inhibition Effect ◽  
Phosphorus Containing ◽  
High Degree ◽  
Thermal Stability Of

The flame retardant modification of epoxy (EP) is of great signification for aerospace, automotive, marine, and energy industries. In this study, a series of EP composites containing different variations of phosphorus-containing polysulfone (with a phosphorus content of approximately 1.25 wt %) were obtained. The obtained EP/polysulfone composites had a high glass transition temperature (Tg) and high flame retardancy. The influence of phosphorus-containing compounds (ArPN2, ArPO2, ArOPN2 and ArOPO2) on the thermal properties and flame retardancy of EP/polysulfone composites was investigated by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), a UL-94 vertical burning test, and cone calorimeter tests. The phosphorus-containing polysulfone enhanced the thermal stability of EP. The more stable porous char layer, less flammable gases, and a lower apparent activation energy at a high degree of conversion demonstrated the high gas inhibition effect of phosphorus-containing compounds. Moreover, the gas inhibition effect of polysulfone with a P–C bond was more efficient than the polysulfone with a P–O–C bond. The potential for optimizing flame retardancy while maintaining a high Tg is highlighted in this study. The flame-retardant EP/polysulfone composites with high thermal stability broaden the application field of epoxy.

scholarly journals Highly Efficient Composite Flame Retardants for Improving the Flame Retardancy, Thermal Stability, Smoke Suppression, and Mechanical Properties of EVA

Materials ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1251
Author(s):  
Yilin Liu ◽  
Bin Li ◽  
Miaojun Xu ◽  
Lili Wang
Keyword(s):  
Mechanical Properties ◽  
Thermal Stability ◽  
Heat Release ◽  
Flame Retardant ◽  
Production Rate ◽  
Flame Retardancy ◽  
Flame Retardants ◽  
Mass Loss Rate ◽  
Smoke Suppression ◽  
Average Mass

Ethylene vinyl acetate (EVA) copolymer has been used extensively in many fields. However, EVA is flammable and releases CO gas during burning. In this work, a composite flame retardant with ammonium polyphosphate (APP), a charring–foaming agent (CFA), and a layered double hydroxide (LDH) containing rare-earth elements (REEs) was obtained and used to improve the flame retardancy, thermal stability, and smoke suppression for an EVA matrix. The thermal analysis showed that the maximum thermal degradation temperature of all composites increased by more than 37 °C compared with that of pure EVA. S-LaMgAl/APP/CFA/EVA, S-CeMgAl/APP/CFA/EVA, and S-NdMgAl/APP/CFA/EVA could achieve self-extinguishing behavior according to the UL-94 tests (V-0 rating). The peak heat release rate (pk-HRR) indicated that all LDHs containing REEs obviously reduced the fire strength in comparison with S-MgAl. In particular, pk-HRR of S-LaMgAl/APP/CFA/EVA, S-CeMgAl/APP/CFA/EVA and S-NdMgAl/APP/CFA/EVA were all decreased by more than 82% in comparison with pure EVA. Furthermore, the total heat release (THR), smoke production rate (SPR), and production rate of CO (COP) also decreased significantly. The average mass loss rate (AMLR) confirmed that the flame retardant exerted an effect in the condensed phase of the composites. Meanwhile, the combination of APP, CFA, and LDH containing REEs allowed the EVA matrix to maintain good mechanical properties.

scholarly journals Flame-Retardant and Thermal Degradation Mechanism of Caged Phosphate Charring Agent with Melamine Pyrophosphate for Polypropylene

2015 ◽  
Vol 2015 ◽  
pp. 1-11 ◽  
Author(s):  
Xuejun Lai ◽  
Jiedong Qiu ◽  
Hongqiang Li ◽  
Xingrong Zeng ◽  
Shuang Tang ◽  
...  
Keyword(s):  
Thermal Degradation ◽  
Heat Release ◽  
Flame Retardant ◽  
Heat Release Rate ◽  
Release Rate ◽  
Degradation Mechanism ◽  
Limiting Oxygen Index ◽  
Thermal Degradation Mechanism ◽  
Charring Agent ◽  
Ul 94

An efficient caged phosphate charring agent named PEPA was synthesized and combined with melamine pyrophosphate (MPP) to flame-retard polypropylene (PP). The effects of MPP/PEPA on the flame retardancy and thermal degradation of PP were investigated by limiting oxygen index (LOI), vertical burning test (UL-94), cone calorimetric test (CCT), and thermogravimetric analysis (TGA). It was found that PEPA showed an outstanding synergistic effect with MPP in flame retardant PP. When the content of PEPA was 13.3 wt% and MPP was 6.7 wt%, the LOI value of the flame retardant PP was 33.0% and the UL-94 test was classed as a V-0 rating. Meanwhile, the peak heat release rate (PHRR), average heat release rate (AV-HRR), and average mass loss rate (AV-MLR) of the mixture were significantly reduced. The flame-retardant and thermal degradation mechanism of MPP/PEPA was investigated by TGA, Fourier transform infrared spectroscopy (FTIR), TG-FTIR, and scanning electron microscopy-energy dispersive X-ray spectrometry (SEM-EDXS). It revealed that MPP/PEPA could generate the triazine oligomer and phosphorus-containing compound radicals which changed the thermal degradation behavior of PP. Meanwhile, a compact and thermostable intumescent char was formed and covered on the matrix surface to prevent PP from degrading and burning.

Preparation of lignin–silica hybrids and its application in intumescent flame-retardant poly(lactic acid) system

2012 ◽  
Vol 24 (8) ◽  
pp. 738-746 ◽  
Author(s):  
Rui Zhang ◽  
Xifu Xiao ◽  
Qilong Tai ◽  
Hua Huang ◽  
Jian Yang ◽  
...  
Keyword(s):  
Thermal Stability ◽  
Lactic Acid ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Photoelectron Spectroscopy ◽  
Intumescent Flame Retardant ◽  
Poly Lactic Acid ◽  
Limiting Oxygen Index ◽  
Silica Hybrids ◽  
Thermal Stability Of

Lignin–silica hybrids (LSHs) were prepared by sol–gel method and characterized by Fourier transform infrared (FT-IR) spectra, X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). LSH and ammonium polyphosphate (APP) were added into poly(lactic acid) (PLA) as a novel intumescent flame-retardant (IFR) system to improve the flame retardancy of PLA. The flame-retardant effect of APP and LSH in PLA was studied using limiting oxygen index (LOI), vertical burning (UL-94) tests and cone calorimeter. The thermal stability of PLA/APP/LSH composites was evaluated by thermogravimetric analysis (TGA). Additionally, the morphology and components of char residues of the IFR-PLA composites were investigated by SEM and XPS. With the addition of APP/LSH to PLA system, the morphology of the char residue has obviously changed. Compared with PLA/APP and PLA/APP/lignin, a continuous and dense intumescent charring layer with more phosphor in PLA composites is formed, which exhibits better flame retardancy. All the results show that the combination of APP and LSH can improve the flame-retardant property and increase the thermal stability of PLA composites greatly.

Synthesis, Characterization and Flame Retardancy of Two Novels Amino Phosphate

2012 ◽  
Vol 554-556 ◽  
pp. 110-114
Author(s):  
Da Ming Ban ◽  
Yang Min ◽  
Yong Hang Zhang ◽  
Ou Zhao
Keyword(s):  
Thermal Stability ◽  
Fourier Transform ◽  
Infrared Spectroscopy ◽  
Flame Retardant ◽  
Elemental Analysis ◽  
Flame Retardancy ◽  
Spectroscopic Data ◽  
Polyamide 6 ◽  
Phosphorus Containing ◽  
Thermal Stability Of

Two phosphorus-containing flame retardant (FR) were synthesized and incorporated in the backbone of polyamide 6(PA6) by polymerization. The structure and spectroscopic data of these flame retardant were determined by Fourier Transform Infrared Spectroscopy (FTIR) and Elemental analysis. Flame-retardancy and thermal property of PA6 modified with CEP, and MMP were examined by LOI and TGA. The LOI value of PA6 shows ascending trend by adding FRs, and it rise from 24 to 31%. TGA data revealed that FR improves thermal stability of PA6. The on-set temperature was added at least 20°C.

scholarly journals PREPARATION OF IRON- REDUCED GRAPHENE OXIDE/ EPOXY RESIN COMPOSITE AND ITS FLAME RETARDANCY AND THERMAL STABILITY

10.6036/10327 ◽  
2022 ◽  
Vol 97 (1) ◽  
pp. 98-103
Author(s):  
XIAN WANG ◽  
JINLONG ZHUO ◽  
TIANQING XING ◽  
Xingran Wang
Keyword(s):  
Thermal Stability ◽  
Graphene Oxide ◽  
Flame Retardant ◽  
Epoxy Resin ◽  
Iron Powder ◽  
Flame Retardancy ◽  
Limiting Oxygen Index ◽  
Cone Calorimeter Test ◽  
Industrial Manufacture ◽  
Ul 94

In order to reduce flammability, smoke release and enhance thermal stability of epoxy resin (EP), iron powder is mixed with graphene oxide/ epoxy resin (GO/EP) composite by mechanical blending. The combustion performance of composite material is investigated through limiting oxygen index (LOI), Underwriters Laboratory (UL)-94 test, and cone calorimeter test (CCT). Thermogravimetric-Fourier transform infrared spectroscopy (TG-FTIR) and scanning electron microscope (SEM) are also used to explore the mechanism of flame retardancy and smoke suppression. Results show that, with the addition of 0.5% mass fraction of GO and the corresponding iron powder combination (EP3 sample), the LOI value can achieve 32.5% while reaching the UL-94 V0 rating. Compare with EP0, the peaks of heat release rate, smoke production rate, and smoke factor values of EP3 are decreased by 42%, 60%, and 50%, respectively. The char and TG-FTIR data of EP3 reveal that it has a more compact structure, good thermal stability, and produce fewer toxic gases and smoke. Reduction of GO could inhibit the degradation of EP, and iron catalyzes the formation of carbonaceous char on the surface. Thus, the thermal stability and flame retardancy of EP are improved significantly. This study provides a suitable way to prepare graphene/EP composites that contain iron catalyst and can be extended to the industrial manufacture of flame retardant polymer composites. Keywords: iron powder; epoxy resin; graphene oxide; flame retardant; thermal stability

Synthesis and Flame Retardant Properties of Melamine Modified EH Lignin

2011 ◽  
Vol 236-238 ◽  
pp. 482-485 ◽  
Author(s):  
Ru Lin Fu ◽  
Xian Su Cheng
Keyword(s):  
Thermal Stability ◽  
Enzymatic Hydrolysis ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Hydrolysis Lignin ◽  
Char Residue ◽  
Red Phosphorus ◽  
Environmental Friendly ◽  
Flame Retardant Properties ◽  
Thermal Stability Of

A novel intumescent flame retardant (IFR), melamine modified enzymatic hydrolysis lignin (MEHL), was synthesized and well characterized by FTIR and TGA. The results showed that the decompose temperature of MEHL is much higher than that of enzymatic hydrolysis lignin (EHL). In order to improve flame retardancy and dripping resistance of EPDM, MEHL and microencapsulated red phosphorus (MRP) were added into EPDM as IFR system. The flame ability and thermal stability of IFR and EPDM composites were investigated by UL-94 vertical burning test and LOI measurements. The results indicated that FV-0 was reached and the LOI value was 35 when per hundred rubber (phr) together with 12 phr MRP and 50 phr EHLM were added. SEM photos showed that the char residue was continuous, and a barrier between flame and rubber was formed, while there were also small holes in its surfaces. On all accounts, EHL used as a carbonization agent instead of petroleum chemicals, such as pentaerythritol, was more environmental friendly and beneficial to economy.

Epoxy resin/cyanate ester composites containing DOPO and wollastonite with simultaneously improved flame retardancy and thermal resistance

2020 ◽  
Vol 32 (6) ◽  
pp. 710-718
Author(s):  
Zhengzhou Wang ◽  
Xin Gao ◽  
Wenfeng Li
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Oxygen Index ◽  
Thermal Studies ◽  
Cyanate Ester ◽  
Total Heat Release ◽  
Limiting Oxygen Index ◽  
Peak Heat Release Rate ◽  
Ul 94

Flame-retardant epoxy (EP) resin/cyanate ester (CE) composites were prepared with 9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO) and wollastonite (Wo). The combustion behavior of the flame-retardant EP/CE composites was investigated by limiting oxygen index (LOI), UL-94, and cone calorimeter tests. It is found that the EP/CE composite containing 7 wt% DOPO and 3 wt% Wo (sample 7DO/3Wo/EP/CE) exerts the best flame retardancy (LOI 35.5% and UL-94 V-0 rating). The peak heat release rate and total heat release of sample 7DO/3Wo/EP/CE increase slightly, while total smoke release decreases about 14% compared with the EP/CE composite containing 10 wt% DOPO (sample 10DO/EP/CE). Thermal studies indicate that the glass transition temperature and temperature at 5% mass loss of sample 7DO/3Wo/EP/CE are higher than that of sample 10DO/EP/CE. Moreover, the mechanical properties of EP/CE composites were investigated.

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