scholarly journals Mechanical Joining of Fibre Reinforced Polymer Composites to Metals—A Review. Part II: Riveting, Clinching, Non-Adhesive Form-Locked Joints, Pin and Loop Joining

Polymers ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 1681 ◽  
Author(s):  
Anna Galińska ◽  
Cezary Galiński

As fiber reinforced plastic composites gain an increasingly larger share in aerospace structures, the problem of joining them with metal elements becomes significant. The current paper is the second part of the literature review, which gathers and evaluates knowledge about methods suitable for the mechanical joining of composite and metal elements. This paper reviews the joining methods other than bolted joining, which are discussed in the first part of the review, namely self-piercing riveting, friction riveting, clinching, non-adhesive form-locked joints, pin joints, and loop joints. Some of those methods are full-fledged and employed in commercial applications, whereas others are merely ideas tested at the level of specimens. The current review describes the ideas and the qualities of the joining methods as well as the experimental work carried out so far. The summary section of this paper contains a comparison of those methods with the reference to their qualities, which is important from the point of view of a composite structure designer: possibility of the joint disassembly, damages induced in composite, complication level, weight penalty, range of possible materials to be joined, and the joint strength.

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2252
Author(s):  
Anna Galińska

As the fibre reinforced plastic composites gain larger and larger share in industry, the problem of joining them with metal elements becomes significant. The current paper is the first part of the literature review, which gathers and evaluates knowledge about methods suitable for mechanical joining of composite and metal elements. This paper concerns bolted joining, because this method of mechanical joining is widely used for joining composite materials. The paper describes failure modes of bolted joints in composite materials, the influence of the bolt clamping torque, the clearance between the bolt and the hole and aging on the performance of the joint, drilling techniques used in composite materials in order to minimize damages, different fastener types, inspection techniques, and finally, the techniques that have been developed in order to improve the strength of the bolted joints in composites. Since the hole drilled in a composite material in order to perform bolted joining is a weak point of the structure, those techniques: bonded inserts, titanium foil internal inserts, fibre steering, additional reinforcement, and moulded holes, mainly aim to improve the strength of the hole in the composite. The techniques have been discussed in details and compared with each other in the summary section.


2014 ◽  
Vol 607 ◽  
pp. 915-919 ◽  
Author(s):  
Haruhiko Iida ◽  
Toshiaki Fujishima ◽  
Yoshifumi Ohbuchi ◽  
Hidetoshi Sakamoto

The purpose of this study is to apply a new design method, which integrates both optimum strength and product design. Here, the collaboration of design and strength by using composite materials is administered. Many products, which are made from high strength composite materials, require new product design technology. Existing product developments tend to separate product design from product planning. The process begins from planning the shape of the product, then calculating the strength, and lastly designing the product. In our new design method, we create from an engineering point of view. By using a design method of high-strength materials, we designed a new ZIGZAG CHAIR made of carbon fiber reinforced plastic of excellent strength and light-weight.


2021 ◽  
Vol 2021 (24) ◽  
pp. 84-96
Author(s):  
Iryna Rudnieva ◽  
◽  
Oleksandr Molodid ◽  
Sergey Bogdan ◽  
◽  
...  

Introduction. Reinforcement methods, which are mainly used in domestic practice to strengthen metal structures, based on adding an additional section to metal elements by bolting or welding them. These methods, of course, are reliable and effective, but they cannot always be applied when it is necessary to preserve not only the building as a whole, but also its original internal and external appearance. Moreover, metal elements increase the stress on the structure and the building as a whole and are susceptible to corrosion and fatigue. There are often cases when it is difficult to fix a reinforcement element to the main structure, both from a technological and constructive point of view. In these situations, it becomes necessary to reinforce metal structures with high-strength materials with low weight and high manufacturability. Among the various strategies for reinforcing structures, bonding of high-strength composite carbon materials (FRP — Fiber-reinforced polymer) is becoming more and more popular in the world, especially for reinforced concrete structures, although application to metal structures is also quite common in Europe. But it should be noted that in Ukraine, unfortunately, this material is not yet widely used to strengthen metal structures. Problem Statement. The restoration of metal structures becomes necessary every time there are design, manufacturing or construction errors. Strengthening is also necessary in cases of long-term operation of buildings without timely maintenance and major repairs, insufficient strength of structural materials, as well as changes in weather conditions and current regulatory documents in Ukraine. So there is a need to strengthen metal structures with the most effective methods, both from the point of view of the reliability of building structures and from the point of view of profitability, which is influenced by the long shutdown of enterprises and the halt of the production process to carry out reconstruction work. Purpose. Investigate a modern method of reinforcing metal structures using high-strength carbon fibre-reinforced polymer (CFRP) materials in order to increase the bending capacity of a metal structural element, in particular, to check the reliability of adhesion of a metal beam to a reinforcing layer of TM «Mapei» composite material, which is glued using epoxy-based glue. Methods of research. Experimental testing of metal I-beams reinforced with external reinforcement by gluing high-strength carbon-based material (CFRP) TM «Mapei» by means of a static concentrated load in the middle of the beam span. Results. By analyzing the results of the experimental test, data were obtained indicating that after the inclusion of the carbon fibre-reinforced polymer in the operation, the percentage decrease in vertical deflection at a load of 75 kN was 39.5 %, and the value of the prmissible load, taking into account the stiffness condition (checking of building structures the established conditions of limiting deflections), increased by 11.8 %. When testing the phenomena of delamination of the composite from the base was not detected. Conclusions. Reinforcement of steel beams with a carbon fibre-reinforced polymer material led to a decrease in element deformations and, as a consequence, to the possibility of increasing the bearing capacity. An experimental test confirms the theoretical calculations to maximize the bearing capacity of a metal beam using the fibre-reinforced polymer material. A significant effect from the reinforcement of metal structures with composite materials can be achieved when strengthening the building structures of large-span buildings and structures, when reinforcing by traditional methods, they require complex design solutions, high labor costs, stopping the production process to perform reinforcement work, when the weight of the reinforcing structure is often significant.


2020 ◽  
Vol 8 (6) ◽  
pp. 3582-3586

Researchers and academicians are preferably focusing on natural fibers to fabricate in polymer composites for their environmentally friendly and sustainability specialty. The exclusive objective of this review article is to exhibit an inclusive idea of the principal apposite as well as widely used natural fiber reinforced polymer comp osites (NFPCs) and their purposes. Based on the strand class, basis and construction the possessions of NFPCs differ. This work critically synthesizes the exceptional inherent feature of usualstrandstaken in a polymeric matrix as an additive,promotingfabrication of inexpensive and insubstantial composites for weighthandling structures.


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