scholarly journals Research and Implementation of Lean Production Mode in Shipbuilding

Processes ◽  
2021 ◽  
Vol 9 (11) ◽  
pp. 2071
Author(s):  
Tingxin Song ◽  
Jincheng Zhou
Keyword(s):  
Production Process ◽  
Large Scale ◽  
High Efficiency ◽  
Lean Production ◽  
Original Data ◽  
Utilization Rate ◽  
Production Cycle ◽  
Manufacturing Execution System ◽  
High Flexibility ◽  
Manufacturing Execution

This paper studies the production process of a shipbuilding enterprise. The company suffers from long manufacturing cycle, low utilization rate of personnel and an unbalanced production line. To solve these problems, the lean shipbuilding mode, mainly divided into shipbuilding work breakdown, production plan and virtual flow operation in this paper, is put forward, which combines the lean production and modern information management technology with shipbuilding. Supported by the theory of work breakdown structure and task package scheduling, the shipbuilding task package is reasonably divided. The priority of task package manufacturing is determined by calculating the task package manufacturing sequence coefficient, and a reasonable number of operators is calculated to ensure the continuity of segmented manufacturing. After determining the manufacturing priority of the task pack and the number of allocable personnel, the corresponding work can be scheduled. Production planning drives all production activities of the shipbuilding enterprise, and just-in-time production is achieved through the reasonable arrangement of these production plans, thus reducing the waste of personnel and time. Then, the virtual flow operation is carried out, which can achieve high efficiency of flow production and high flexibility of fixed workstation production during the production process of large-scale and heavy-duty products. The virtual assembly production system of the workshop is established according to the characteristics of shipbuilding operation and the actual production situation. On this basis, a lean shipbuilding manufacturing execution system for small and medium-sized shipbuilding enterprises is developed to achieve lean production in a shipbuilding workshop. Through the implementation of the lean shipbuilding mode based on task package scheduling and its manufacturing execution system, compared with the original data, the ship production cycle is reduced to 76.7%, the number of workers is reduced by 16.7% and the production balance rate is up to 81%.

Design of Holonic Manufacturing Execution System with Control Mechanism Based Stigmergy

2010 ◽  
Vol 102-104 ◽  
pp. 776-780 ◽  
Author(s):  
Xiu Lin Li ◽  
Jian Sha Lu ◽  
Guo Zhong Chai ◽  
Hong Tao Tang
Keyword(s):  
Production Process ◽  
Process Model ◽  
Raw Material ◽  
System Stability ◽  
System Control ◽  
Manufacturing Execution System ◽  
Dynamic Information ◽  
Production Factors ◽  
Cooperation Mechanism ◽  
Manufacturing Execution

To deal with problem of manufacturing system stability caused by uncertain factors in discrete production process, holon was introduced to manufacturing execution system (MES). A distributed manufacturing control architecture based on holon was established. This architecture using cooperation mechanism based stigmergy to realize agility, autonomy and intelligence of system control. Based on the architecture, holon driven agents to visit production elements, acquiring dynamic information of production process. Model design of production factors as order, resource, raw material, product and management factors as optimize, execution was described amply. Finally, workflow of this system was depicted with an example of uncertain order factor.

Manufacturing Execution System Based on a Production Process Modeling

2009 ◽  
Vol 16-19 ◽  
pp. 404-409 ◽  
Author(s):  
Wei Zhou ◽  
Yun Qing Rao ◽  
Xin Yu Shao ◽  
Bing Gang Wang
Keyword(s):  
Production Process ◽  
Process Modeling ◽  
Assembly Line ◽  
Workflow Management ◽  
Modeling Method ◽  
Manufacturing Execution System ◽  
Script Language ◽  
Automobile Engine ◽  
Management Technology ◽  
Manufacturing Execution

Configurable MES is a hot attention in today’s industry. In this work, we present a MES model based on a production process modeling method. With the workflow management technology, a configurable MES framework is introduced and some important implementation methods such as production process modeler, activity script language and production process scheduler are presented. A successful application of an automobile engine assembly line shows that this model is useful and effective.

The optimization design of uniform’s hanging production line

2015 ◽  
Vol 27 (3) ◽  
pp. 370-389 ◽  
Author(s):  
Huirong Cui ◽  
Yinong Yan
Keyword(s):  
Production Process ◽  
Production Line ◽  
Production Efficiency ◽  
Assembly Line ◽  
Group Technology ◽  
Lean Production ◽  
Optimization Methods ◽  
Theoretical Research ◽  
Utilization Rate ◽  
Content Type

Purpose – Garment manufacturing is a traditional industry with global competition. The most critical part is streamline, as it generally involves a great number of operations. The purpose of this paper is to, based on the model of group technology (GT), sum up the methods of assembly line optimization to optimize the streamline, so that the machines of the workstation can perform the assigned tasks with a balanced loading. Design/methodology/approach – In this paper, the methods of obtaining and optimizing data includes literature, research and optimization methods of basing on GT model. The main direction of literature has two aspects: Lean production theory and streamline assignment. Research mainly concludes three aspects: research place, research object and the research content. The method of time determination is averaging the testing values of repeated measurements. Optimization methods of basing on GT model mainly include combination of the same type of technologic processes in sequence, combination of independent branch process, the combination of mainstream and branch processes and offside combination of the same type of processes. Findings – After optimization, in the utilization rate of equipment: hanging system ratio was increased from 22.95 to 62.12 percent, which greatly improved the utilization rate of enterprise equipment. In equipment layout: hanging equipment layout was turned linear type into “U” type, which realized the synchronization of production. GT model will be well applied in the garment production streamline. Compared with other enterprises, A company has large garment hanging system, which reflects the advanced, comprehensive, representative. Therefore, the paper applied optimization methods to trousers, production efficiency has been improved greatly, the utilization rate of equipment is promoted and reworking phenomenon is reduced greatly. Research limitations/implications – Through the optimization of the production process and equipment layout, the A company’s compiling efficiency has been greatly improved, but how can the system become computerized, accurately and intelligence, which has been an important direction of research now. Practical implications – By optimizing, it is fully proved that applying GT to the streamline optimization is feasible. GT is an important branch of Lean production, summing up the optimization methods basing on the GT model to optimize the streamline not only enriches the relevant theory research, but also provides a theoretical basis for the practical production. GT model not only can be used in the shirt production process, as for other production processes, for example, trousers, skirts can also be widely applied, which realizes the theory application in the practical production. Originality/value – The originality of this paper is that through the analysis of the model of GT, the paper sums up the methods of assembly line optimization to optimize the streamline. Although the model of GT is used widely in electronics, automobile and industry, it is relatively weak in the optimization of garment production line, there are not many literatures on practical application of group technology in the clothing. Besides, the paper is applied to practical production, which not only can improve production efficiency, but also make the theoretical research have basis and combine the theory and practical production.

scholarly journals Empirical Analysis of High Efficient Remote Cloud Data Center Backup Using HBase and Cassandra

2015 ◽  
Vol 2015 ◽  
pp. 1-10 ◽  
Author(s):  
Bao Rong Chang ◽  
Hsiu-Fen Tsai ◽  
Chia-Yen Chen ◽  
Cin-Long Guo
Keyword(s):  
Data Center ◽  
Large Scale ◽  
High Efficiency ◽  
Stress Test ◽  
Cost Evaluation ◽  
Performance Ratio ◽  
Cloud Data Center ◽  
Cloud Data ◽  
High Efficient ◽  
High Flexibility

HBase, a master-slave framework, and Cassandra, a peer-to-peer (P2P) framework, are the two most commonly used large-scale distributed NoSQL databases, especially applicable to the cloud computing with high flexibility and scalability and the ease of big data processing. Regarding storage structure, different structure adopts distinct backup strategy to reduce the risks of data loss. This paper aims to realize high efficient remote cloud data center backup using HBase and Cassandra, and in order to verify the high efficiency backup they have applied Thrift Java for cloud data center to take a stress test by performing strictly data read/write and remote database backup in the large amounts of data. Finally, in terms of the effectiveness-cost evaluation to assess the remote datacenter backup, a cost-performance ratio has been evaluated for several benchmark databases and the proposed ones. As a result, the proposed HBase approach outperforms the other databases.

scholarly journals Development and application of an informatization upgrade device for old equipment in ceramic sanitary ware industry

2021 ◽  
Vol 236 ◽  
pp. 04033
Author(s):  
Shi Shanhai ◽  
Lv Jianqun ◽  
Xu Yongqian ◽  
Xie Xiangyong ◽  
Zhong Haoxian
Keyword(s):  
High Efficiency ◽  
Low Cost ◽  
Social Benefits ◽  
Manufacturing Execution System ◽  
Data Format ◽  
Enterprise Applications ◽  
Control Production ◽  
Device Use ◽  
And Control ◽  
Manufacturing Execution

A device is proposed, which can be used to upgrade the informatization process of old equipment and information isolated island equipment of ceramic enterprises. It has the characteristics of standard, high efficiency, low cost and low risk. The universal fast interface does not interfere with the control system of the device itself when connected to the device. It can obtain data that the target device system has but is not open or the system does not have. Then, the device use the standard industrial communication protocol to transmit the data to the manufacturing execution system in accordance with the agreed data format. This method lay a good foundation for the informatization upgrade and optimization of the data. Furthermore it can be used to optimize and control production. Finally, in enterprise applications, it shows that the device has certain economic and social benefits.

The Potential of Photoelectrochemical Carbon Sinks

2018 ◽  
Author(s):  
Matthias May ◽  
Kira Rehfeld
Keyword(s):  
Global Warming ◽  
High Temperature ◽  
Greenhouse Gas ◽  
Large Scale ◽  
High Efficiency ◽  
Carbon Sink ◽  
Solar Fuels ◽  
Negative Emissions ◽  
Viable Approach ◽  
Low Sensitivity

Greenhouse gas emissions must be cut to limit global warming to 1.5-2C above preindustrial levels. Yet the rate of decarbonisation is currently too low to achieve this. Policy-relevant scenarios therefore rely on the permanent removal of CO<sub>2</sub> from the atmosphere. However, none of the envisaged technologies has demonstrated scalability to the decarbonization targets for the year 2050. In this analysis, we show that artificial photosynthesis for CO<sub>2</sub> reduction may deliver an efficient large-scale carbon sink. This technology is mainly developed towards solar fuels and its potential for negative emissions has been largely overlooked. With high efficiency and low sensitivity to high temperature and illumination conditions, it could, if developed towards a mature technology, present a viable approach to fill the gap in the negative emissions budget.<br>

The Potential of Photoelectrochemical Carbon Sinks

2018 ◽  
Author(s):  
Matthias May ◽  
Kira Rehfeld
Keyword(s):  
Global Warming ◽  
High Temperature ◽  
Greenhouse Gas ◽  
Large Scale ◽  
High Efficiency ◽  
Carbon Sink ◽  
Solar Fuels ◽  
Negative Emissions ◽  
Viable Approach ◽  
Low Sensitivity

Greenhouse gas emissions must be cut to limit global warming to 1.5-2C above preindustrial levels. Yet the rate of decarbonisation is currently too low to achieve this. Policy-relevant scenarios therefore rely on the permanent removal of CO<sub>2</sub> from the atmosphere. However, none of the envisaged technologies has demonstrated scalability to the decarbonization targets for the year 2050. In this analysis, we show that artificial photosynthesis for CO<sub>2</sub> reduction may deliver an efficient large-scale carbon sink. This technology is mainly developed towards solar fuels and its potential for negative emissions has been largely overlooked. With high efficiency and low sensitivity to high temperature and illumination conditions, it could, if developed towards a mature technology, present a viable approach to fill the gap in the negative emissions budget.<br>

Peculiarities of the phytosanitary state of pome fruits in industrial horticulture

2020 ◽  
Vol 60 (1) ◽  
pp. 159-168
Author(s):  
V. V. Antonenko ◽  
A. V. Zubkov ◽  
S. N. Kruchina
Keyword(s):  
Mechanism Of Action ◽  
Large Scale ◽  
High Efficiency ◽  
Fruit Trees ◽  
Fruit Crops ◽  
Planting Material ◽  
Relative Safety ◽  
Pome Fruits ◽  
Weed Plants ◽  
Spread Of Infection

Data were obtained on the basis of the results of research carried out on the territory of the educational and experimental farm of the Timiryazev State Agrarian University, in Moscow during 2018-2019. As a result of the surveys, the most dangerous diseases and pests of pome crops on the territory of this farm were established. The most resistant apple and pear varieties to major diseases have been identified. Peculiarities of development of alternariosis on pear are described, the harmfulness of the disease on pear and apple seedlings is noted. A possible role in the transfer of alternariosis infection from garden-protective plantations and weed vegetation to fruit trees was noted. A possible role has been established in the transport of septoriosis, powdery dew infection from dicotyledonous weeds plants. The peculiarities of the spread of infection under the influence of wind direction are noted. The results and peculiarities of the application of various methods of scaring birds in the orchard are presented. As a result of route surveys the most harmful weed plants have been identified. The possibility of using herbicides of different mechanism of action in fruit gardens for weed control has been studied. High efficiency and relative safety of application of herbicides of contact action in nursery fields, operational orchards and for control of piglets on fruit trees are shown. Recommendations are given for the use of soil and systemic herbicides of soil in seedlings beds, the first and second fields of the nursery, as well as in the process of production of large-scale planting material and operational orchards of fruit crops. The safety of the herbicides in question is established when used in accordance with the recommended methods of use.

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