scholarly journals A Fast and On-Machine Measuring System Using the Laser Displacement Sensor for the Contour Parameters of the Drill Pipe Thread

Sensors ◽  
2018 ◽  
Vol 18 (4) ◽  
pp. 1192 ◽  
Author(s):  
Zhixu Dong ◽  
Xingwei Sun ◽  
Changzheng Chen ◽  
Mengnan Sun
Keyword(s):  
Drill Pipe ◽  
Measuring System ◽  
Displacement Sensor ◽  
Laser Displacement Sensor

Profile Measurement of a Curved Workpiece by the Fuzzy Control of Sensor Positioning

1999 ◽  
Author(s):  
Masatake Shiraishi ◽  
Gongjun Yang
Keyword(s):  
Fuzzy Control ◽  
Control Algorithm ◽  
Experimental Results ◽  
Measuring System ◽  
Displacement Sensor ◽  
Profile Measurement ◽  
Laser Displacement Sensor ◽  
Inclination Angles ◽  
Fuzzy Control Algorithm ◽  
Sensor Positioning

Abstract A laser displacement sensor which has a resolution of 0.5 μm was used to determine the measurement of a curved workpiece profile in turning. This sensor is attached to a specially designed stage and is operated by three motors which are controlled by a fuzzy control algorithm. The experimental results show that the measuring system can be applied to workpieces having inclination angles of up to around 45°. The proposed measuring system has a practical measuring accuracy to within ten micrometers.

Design of Measuring System for Conical Shell Gluing Platform and Analysis of Factors Influencing Measurement

2017 ◽  
Vol 872 ◽  
pp. 373-377
Author(s):  
Li Chao Liu ◽  
Xiang Long Zhu ◽  
Zhi Gang Dong ◽  
Ren Ke Kang
Keyword(s):  
Data Acquisition ◽  
Cross Sections ◽  
Conical Shell ◽  
Incident Angle ◽  
Measuring Method ◽  
Measuring System ◽  
Displacement Sensor ◽  
Laser Displacement Sensor ◽  
Before And After ◽  
Open Cnc System

As a cover to prevent the inside system from being destroyed, conical shell is widely used in national defense and meteorological fields. Radial runouts at specific cross sections of conical shell need to be measured before and after gluing for coaxiality requirement between conical shell and connecting ring. So a measuring system of vertical gluing platform was designed. Noncontact laser displacement sensor was adopted in the measuring system for advantages of quick data acquisition, high measuring accuracy and no surface scratch. Compared with traditional measuring method by a dial indicator, laser displacement sensor is more appropriate to carry out the measurement on the surface of conical shell. An open CNC system was developed for the measurement. It was based on industry personal computer (IPC) which and took motion control board and data acquisition board as its core. Experiments were conducted on the designed measuring system to find out the factors which influence measuring results. Measuring data showed that measuring results appeared to be a parabolic distribution in the working range of the sensor and the symmetry axis of the parabola was at the middle position. The variation of incident angle has no obvious influence on measuring results.

A three-dimensional measuring system based on 2D laser displacement sensor

2014 ◽  
Author(s):  
Sulun Jiang ◽  
Yuegang Fu ◽  
Wangbin Zhu ◽  
Yingwei Zhang ◽  
Weichen Wang
Keyword(s):  
Three Dimensional ◽  
Measuring System ◽  
Displacement Sensor ◽  
Laser Displacement Sensor

Development of Non-Contact Online Measuring System for Middle-Convex and Varying Ellipse Piston

2013 ◽  
Vol 753-755 ◽  
pp. 2282-2285
Author(s):  
Dong Zheng ◽  
Hui Xing Zhou ◽  
Han Wu ◽  
Chao Yang Zhang
Keyword(s):  
Digital Signal Processor ◽  
Digital Signal ◽  
Least Square Method ◽  
High Accuracy ◽  
Measured Data ◽  
Least Square ◽  
Measuring System ◽  
Displacement Sensor ◽  
Contour Error ◽  
Laser Displacement Sensor

A non-contact online measuring system is developed to measure the contour error of the middle-convex and varying ellipse piston. A high accuracy laser displacement sensor is used to measure the elliptical profiles of the piston, and a measuring collector is designed based on digital signal processor (DSP) TMS320F28335 to ensure strict correspondence between the angles and the radii data of the sampling points. The measured data is analyzed with least square method to calculate the contour error of the pistons cross section. The reliability of the measuring system is proved by experiment.

Turning Dynamics: Part 1 — Experimental Analysis

2012 ◽  
Author(s):  
Eric B. Halfmann ◽  
C. Steve Suh ◽  
N. P. Hung
Keyword(s):  
Instantaneous Frequency ◽  
Period Doubling ◽  
Displacement Sensor ◽  
Laser Displacement Sensor ◽  
Turning Process ◽  
Time Frequency ◽  
Spectral Components ◽  
Tool Vibrations ◽  
Exact Moment ◽  
The Stability

The workpiece and tool vibrations in a lathe are experimentally studied to establish improved understanding of cutting dynamics that would support efforts in exceeding the current limits of the turning process. A Keyence laser displacement sensor is employed to monitor the workpiece and tool vibrations during chatter-free and chatter cutting. A procedure is developed that utilizes instantaneous frequency (IF) to identify the modes related to measurement noise and those innate of the cutting process. Instantaneous frequency is shown to thoroughly characterize the underlying turning dynamics and identify the exact moment in time when chatter fully developed. That IF provides the needed resolution for identifying the onset of chatter suggests that the stability of the process should be monitored in the time-frequency domain to effectively detect and characterize machining instability. It is determined that for the cutting tests performed chatters of the workpiece and tool are associated with the changing of the spectral components and more specifically period-doubling bifurcation. The analysis presented provides a view of the underlying dynamics of the lathe process which has not been experimentally observed before.

Intelligent Displacement Measuring System for Rock Stratum

2011 ◽  
Vol 103 ◽  
pp. 583-586
Author(s):  
Feng Ling Li ◽  
Jian Hua Rong ◽  
Yu Ping Zhang
Keyword(s):  
Civil Engineer ◽  
Real Time ◽  
Sampling Rate ◽  
Measuring System ◽  
Displacement Sensor ◽  
Rock Stratum ◽  
Baud Rate ◽  
Real Time Clock ◽  
High Sampling Rate ◽  
Displacement System

Measuring rock stratum displacement in dam grouting process is very important. A new displacement system is designed, comprising a programmable microcontroller Atmega16, a new grating capacitive displacement sensor(GCDS), DS1302 real time clock chip and announciator etc. The system has high sampling rate of 9600 baud rate and can trap the displacement equal to 0.001 millimeter in one second. Equipped with mechanical conveyance system, the system can be applied to the civil engineer. The experiment results show the instrument can measure accurately the displacement value and alarm geologic disaster in time, which can conduct continuous and accurate monitoring and provide operation decisions for dam engineers.

Vibration Test of Titanium Alloy Pipes

2012 ◽  
Vol 184-185 ◽  
pp. 701-706
Author(s):  
Ming Xing Qiu ◽  
Chuang Shao ◽  
Yong Zhou ◽  
Li Hua Yue
Keyword(s):  
Titanium Alloy ◽  
Failure Criteria ◽  
Fatigue Tests ◽  
Test Method ◽  
Displacement Sensor ◽  
Laser Displacement Sensor ◽  
New Findings ◽  
Vibration Fatigue ◽  
Welded Pipe ◽  
Test Result

In order to determine the fatigue limits of two kinds of titanium alloy pipes connected by welding and rolling, fatigue tests were carried out by the Aero-Criterion which gives vibration fatigue test method and failure criteria. A laser-displacement-sensor was used at the free end and a strain-gauge at the root of the pipe specimen. The test result shows that the fatigue limit of the welded pipe is higher than the rolled one. In the end some new findings are listed according to the test.

In-Process Visualisation for Deformation Monitoring and Analysis of Sheet Metal Forming Processes

2013 ◽  
Vol 677 ◽  
pp. 384-387 ◽  
Author(s):  
Wai Kei Ricky Kot ◽  
Luen Chow Chan
Keyword(s):  
Sheet Metal ◽  
Sheet Metal Forming ◽  
Deep Drawing ◽  
Metal Forming ◽  
Deformation Process ◽  
Deformation Monitoring ◽  
Displacement Sensor ◽  
Laser Displacement Sensor ◽  
Profile Data ◽  
Profile Change

In this paper, a visualisation system will be discussed that can be used to capture the deformation profile of the sheet blank during sheet metal forming processes, such as deep drawing and shape forming. The visualisation system utilizes a 2D laser displacement sensor for deformation profile acquisition. The sensor is embedded in the die and the laser propagates through the die to detect the profile change of the specimen concealed in the die during operation. The captured profile data will be collected, manipulated and transferred to a monitor for display via a controller. This visualisation of the deformation profile will provide engineers and researchers with an intuitive means of analysing and diagnosing the deformation process during sheet metal forming.

scholarly journals A Comparison of the Probes with a Cantilever Beam and a Double-Sided Beam in the Tool Edge Profiler for On-Machine Measurement of a Precision Cutting Tool

Machines ◽  
2021 ◽  
Vol 9 (11) ◽  
pp. 271
Author(s):  
Bo Wen ◽  
Sho Sekine ◽  
Shinichi Osawa ◽  
Yuki Shimizu ◽  
Hiraku Matsukuma ◽  
...  
Keyword(s):  
Cantilever Beam ◽  
Cutting Tool ◽  
Displacement Sensor ◽  
Laser Displacement Sensor ◽  
Tool Edge ◽  
Edge Profile ◽  
Measurement Principle ◽  
Beam Type ◽  
Tool Position ◽  
Tool Cutting

This paper describes a comparison of the mechanical structures (a double-sided beam and a cantilever beam) of a probe in a tool edge profiler for the measurement of a micro-cutting tool. The tool edge profiler consists of a positioning unit having a pair of one-axis DC servo motor stages and a probe unit having a laser displacement sensor and a probe composed of a stylus and a mechanical beam; on-machine measurement of a tool cutting edge can be conducted with a low contact force through measuring the deformation of the probe by the laser displacement sensor while monitoring the tool position. Meanwhile, the mechanical structure of the probe could affect the performance of measurement of the edge profile of a precision cutting tool. In this paper, the measurement principle of the tool edge profile is firstly introduced; after that, slopes and a top-flat of a cutting tool sample are measured by using a cantilever-type probe and a double-sided beam-type probe, respectively. The measurement performances of the two probes are compared through experiments and theoretical measurement uncertainty analysis.

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