scholarly journals When Digital Twin Meets Network Softwarization in the Industrial IoT: Real-Time Requirements Case Study

Sensors ◽  
2021 ◽  
Vol 21 (24) ◽  
pp. 8194
Author(s):  
Mehdi Kherbache ◽  
Moufida Maimour ◽  
Eric Rondeau
Keyword(s):  
Real Time ◽  
Industrial Systems ◽  
Digital Twin ◽  
Digital Twins ◽  
Industrial Internet ◽  
Industrial Iot ◽  
Time Requirements ◽  
Loop Network ◽  
Sdn Controller

The Industrial Internet of Things (IIoT) is known to be a complex system because of its severe constraints as it controls critical applications. It is difficult to manage such networks and keep control of all the variables impacting their operation during their whole lifecycle. Meanwhile, Digital Twinning technology has been increasingly used to optimize the performances of industrial systems and has been ranked as one of the top ten most promising technological trends in the next decade. Many Digital Twins of industrial systems exist nowadays but only few are destined to networks. In this paper, we propose a holistic digital twinning architecture for the IIoT where the network is integrated along with the other industrial components of the system. To do so, the concept of Network Digital Twin is introduced. The main motivation is to permit a closed-loop network management across the whole network lifecycle, from the design to the service phase. Our architecture leverages the Software Defined Networking (SDN) paradigm as an expression of network softwarization. Mainly, the SDN controller allows for setting up the connection between each Digital Twin of the industrial system and its physical counterpart. We validate the feasibility of the proposed architecture in the process of choosing the most suitable communication mechanism that satisfies the real-time requirements of a Flexible Production System.

scholarly journals A Generic Asset Model for Implementing Product Digital Twins in Smart Remanufacturing

2021 ◽  
Author(s):  
Mairi Kerin ◽  
Duc Truong Pham ◽  
Jun Huang ◽  
Jeremy Hadall
Keyword(s):  
Real Time ◽  
Manufacturing Industry ◽  
Integrated System ◽  
Embedded Sensors ◽  
Functional Requirements ◽  
Digital Twin ◽  
Digital Twins ◽  
The Impact ◽  
The Internet Of Things

Abstract A digital twin is a “live” virtual replica of a sensorised component, product, process, human, or system. It accurately copies the entity being modelled by capturing information in real time or near real time from the entity through embedded sensors and the Internet-of-Things. Many applications of digital twins in manufacturing industry have been investigated. This article focuses on the development of product digital twins to reduce the impact of quantity, quality, and demand uncertainties in remanufacturing. Starting from issues specific to remanufacturing, the article derives the functional requirements for a product digital twin for remanufacturing and proposes a UML model of a generic asset to be remanufactured. The model has been demonstrated in a case study which highlights the need to translate existing knowledge and data into an integrated system to realise a product digital twin, capable of supporting remanufacturing process planning.

scholarly journals Digital Twin: Origin to Future

2021 ◽  
Vol 4 (2) ◽  
pp. 36
Author(s):  
Maulshree Singh ◽  
Evert Fuenmayor ◽  
Eoin Hinchy ◽  
Yuansong Qiao ◽  
Niall Murray ◽  
...  
Keyword(s):  
Real Time ◽  
Remote Access ◽  
Physical Entity ◽  
Industrial Systems ◽  
Digital Twin ◽  
Planning Optimization ◽  
Different Types ◽  
Pros And Cons ◽  
Number Of Publications ◽  
Digital Shadow

Digital Twin (DT) refers to the virtual copy or model of any physical entity (physical twin) both of which are interconnected via exchange of data in real time. Conceptually, a DT mimics the state of its physical twin in real time and vice versa. Application of DT includes real-time monitoring, designing/planning, optimization, maintenance, remote access, etc. Its implementation is expected to grow exponentially in the coming decades. The advent of Industry 4.0 has brought complex industrial systems that are more autonomous, smart, and highly interconnected. These systems generate considerable amounts of data useful for several applications such as improving performance, predictive maintenance, training, etc. A sudden influx in the number of publications related to ‘Digital Twin’ has led to confusion between different terminologies related to the digitalization of industries. Another problem that has arisen due to the growing popularity of DT is a lack of consensus on the description of DT as well as so many different types of DT, which adds to the confusion. This paper intends to consolidate the different types of DT and different definitions of DT throughout the literature for easy identification of DT from the rest of the complimentary terms such as ‘product avatar’, ‘digital thread’, ‘digital model’, and ‘digital shadow’. The paper looks at the concept of DT since its inception to its predicted future to realize the value it can bring to certain sectors. Understanding the characteristics and types of DT while weighing its pros and cons is essential for any researcher, business, or sector before investing in the technology.

scholarly journals Urban Digital Twins for Smart Cities and Citizens: The Case Study of Herrenberg, Germany

2020 ◽  
Vol 12 (6) ◽  
pp. 2307 ◽  
Author(s):  
Fabian Dembski ◽  
Uwe Wössner ◽  
Mike Letzgus ◽  
Michael Ruddat ◽  
Claudia Yamu
Keyword(s):  
General Public ◽  
Smart Cities ◽  
Flow Simulation ◽  
Urban Mobility ◽  
Communication Tool ◽  
Digital Twin ◽  
Collaborative Processes ◽  
Digital Twins ◽  
Collaboration And Communication

Cities are complex systems connected to economic, ecological, and demographic conditions and change. They are also characterized by diverging perceptions and interests of citizens and stakeholders. Thus, in the arena of urban planning, we are in need of approaches that are able to cope not only with urban complexity but also allow for participatory and collaborative processes to empower citizens. This to create democratic cities. Connected to the field of smart cities and citizens, we present in this paper, the prototype of an urban digital twin for the 30,000-people town of Herrenberg in Germany. Urban digital twins are sophisticated data models allowing for collaborative processes. The herein presented prototype comprises (1) a 3D model of the built environment, (2) a street network model using the theory and method of space syntax, (3) an urban mobility simulation, (4) a wind flow simulation, and (5) a number of empirical quantitative and qualitative data using volunteered geographic information (VGI). In addition, the urban digital twin was implemented in a visualization platform for virtual reality and was presented to the general public during diverse public participatory processes, as well as in the framework of the “Morgenstadt Werkstatt” (Tomorrow’s Cities Workshop). The results of a survey indicated that this method and technology could significantly aid in participatory and collaborative processes. Further understanding of how urban digital twins support urban planners, urban designers, and the general public as a collaboration and communication tool and for decision support allows us to be more intentional when creating smart cities and sustainable cities with the help of digital twins. We conclude the paper with a discussion of the presented results and further research directions.

scholarly journals Digital Twin for Monitoring of Industrial Multi-Effect Evaporation

Processes ◽  
2019 ◽  
Vol 7 (8) ◽  
pp. 537 ◽  
Author(s):  
Rafael M. Soares ◽  
Maurício M. Câmara ◽  
Thiago Feital ◽  
José Carlos Pinto
Keyword(s):  
Real Time ◽  
Fluid Dynamic ◽  
Successful Implementation ◽  
Processing Unit ◽  
Digital Twin ◽  
Dynamic Mass ◽  
Digital Twins ◽  
Process Operation ◽  
Energy Balances ◽  
Mass And Energy Balances

Digital twins are rigorous mathematical models that can be used to represent the operation of real systems. This connection allows for deeper understanding of the actual states of the analyzed system through estimation of variables that are difficult to measure otherwise. In this context, the present manuscript describes the successful implementation of a digital twin to represent a four-stage multi-effect evaporation train from an industrial sugar-cane processing unit. Particularly, the complex phenomenological effects, including the coupling between thermodynamic and fluid dynamic effects, and the low level of instrumentation in the plant constitute major challenges for adequate process operation. For this reason, dynamic mass and energy balances were developed, implemented and validated with actual industrial data, in order to provide process information for decision-making in real time. For example, the digital twin was able to indicate failure of process sensors and to provide estimates for the affected variables in real time, improving the robustness of the operation and constituting an important tool for process monitoring.

scholarly journals On Digital Twin Condition Monitoring Approach for Drivetrains in Marine Applications

2019 ◽  
Author(s):  
Sigrid S. Johansen ◽  
Amir R. Nejad
Keyword(s):  
Fault Detection ◽  
Condition Monitoring ◽  
Offshore Wind ◽  
Test Rig ◽  
Digital Twin ◽  
Model Based ◽  
Twin Model ◽  
Digital Twins ◽  
Fidelity Model

Abstract A digital twin is a virtual representation of a system containing all information available on site. This paper presents condition monitoring of drivetrains in marine power transmission systems through digital twin approach. A literature review regarding current operations concerning maintenance approaches in todays practices are covered. State-of-the-art fault detection in drivetrains is discussed, founded in condition monitoring, data-based schemes and model-based approaches, and the digital twin approach is introduced. It is debated that a model-based approach utilizing a digital twin could be recommended for fault detection of drivetrains. By employing a digital twin, fault detection would be extended to relatively highly diagnostic and predictive maintenance programme, and operation and maintenance costs could be reduced. A holistic model system approach is considered, and methodologies of digital twin design are covered. A physical-based model rather than a data based model is considered, however there are no clear answer whereas which type is beneficial. That case is mostly answered by the amount of data available. Designing the model introduces several pitfalls depending on the relevant system, and the advantages, disadvantages and appropriate applications are discussed. For a drivetrain it is found that multi-body simulation is advised for the creation of a digital twin model. A digital twin of a simple drivetrain test rig is made, and different modelling approaches were implemented to investigate levels of accuracy. Reference values were derived empirically by attaching sensors to the drivetrain during operation in the test rig. Modelling with a low fidelity model showed high accuracy, however it would lack several modules required for it to be called a digital twin. The higher fidelity model showed that finding the stiffness parameter proves challenging, due to high stiffness sensitivity as the experimental modelling demonstrates. Two industries that could have significant benefits from implementing digital twins are discussed; the offshore wind industry and shipping. Both have valuable assets, with reliability sensitive systems and high costs of downtime and maintenance. Regarding the shipping industry an industrial case study is done. Area of extra focus is operations of Ro-Ro (roll on-roll off) vessels. The vessels in the case study are managed by Wilhelmsen Ship Management and a discussion of the implementation of digital twins in this sector is comprised in this article.

scholarly journals Safe and Policy Oriented Secure Android-Based Industrial Embedded Control System

2020 ◽  
Vol 10 (8) ◽  
pp. 2796 ◽  
Author(s):  
Raimarius Delgado ◽  
Jaeho Park ◽  
Cheonho Lee ◽  
Byoung Wook Choi
Keyword(s):  
Control System ◽  
Embedded System ◽  
Real Time ◽  
Industrial Control ◽  
Embedded Control ◽  
Industrial Control Systems ◽  
Industrial Systems ◽  
Safety And Reliability ◽  
Time Requirements ◽  
Copy Protection

Android is gaining popularity as the operating system of embedded systems and recent demands of its application on industrial control are steadily increasing. However, its feasibility is still in question due to two major drawbacks: safety and security. In particular, ensuring the safe operation of industrial control systems requires the system to be governed by stringent temporal constraints and should satisfy real-time requirements. In this sense, we explore the real-time characteristics of Xenomai to guarantee strict temporal deadlines, and provide a viable method integrating Android processes to real-time tasks. Security is another issue that affects safety due to the increased connectivity in industrial systems provoking a higher risk of cyber and hardware attacks. Herein, we adopted a hardware copy protection chip and enforced administrative security policies in the booting process and the Android application layer. These policies ensure that the developed system is protected from physical tampering and unwanted Android applications. The articulacy of the administrative policies is demonstrated through experiments. The developed embedded system is connected to an industrial EtherCAT motion device network exhibiting operability on an actual industrial application. Real-time performance was evaluated in terms of schedulability and responsiveness, which are critical in determining the safety and reliability of the control system.

Building a Trustworthy Product-level Shape-performance Integrated Digital Twin with Multi-fidelity Surrogate Model

2021 ◽  
pp. 1-28
Author(s):  
Shuo Wang ◽  
Xiaonan Lai ◽  
Xiwang He ◽  
Yiming Qiu ◽  
Xueguan Song
Keyword(s):  
Real Time ◽  
Sensor Data ◽  
Test Case ◽  
Digital Twin ◽  
Digital Twins ◽  
Training Samples ◽  
Practical Engineering ◽  
Simulation Results ◽  
Visualization Techniques ◽  
Quantities Of Interest

Abstract Digital twin has the potential for increasing production, achieving real-time monitor, and realizing predictive maintenance by establishing a real-time high-fidelity mapping between the physical entity and its digital model. However, the high accuracy and instantaneousness requirements of digital twins have hindered their applications in practical engineering. This paper presents a universal framework to fulfill the requirements and to build an accurate and trustworthy digital twin by integrating numerical simulations, sensor data, multi-fidelity surrogate (MFS) models, and visualization techniques. In practical engineering, the number of sensors available to measure quantities of interest is often limited, complementary simulations are necessary to compute these quantities. The simulation results are generally more comprehensive but not as accurate as the sensor data. Therefore, the proposed framework combines the benefits of both simulation results and sensor data by using an MFS model based on moving least squares, named MFS-MLS. The MFS-MLS was developed as an essential part to calibrate the continuous field of the simulation by limited sensor data to obtain accurate results for the digital twin. Then single-fidelity surrogate models are built on the whole domain using the calibrated results of the MFS-MLS as training samples and sensor data as inputs to predict and visualize the quantities of interest in real-time. In addition, the framework was validated by a truss test case, and the results demonstrate that the proposed framework has the potential to be an effective tool to build accurate and trustworthy digital twins.

Invasive computing for timing-predictable stream processing on MPSoCs

2016 ◽  
Vol 58 (6) ◽  
Author(s):  
Stefan Wildermann ◽  
Michael Bader ◽  
Lars Bauer ◽  
Marvin Damschen ◽  
Dirk Gabriel ◽  
...  
Keyword(s):  
Real Time ◽  
Time Management ◽  
Design Space Exploration ◽  
Timing Analysis ◽  
Application Mapping ◽  
Application Architecture ◽  
Time Requirements ◽  
Timing Properties ◽  
Run Time

AbstractMulti-Processor Systems-on-a-Chip (MPSoCs) provide sufficient computing power for many applications in scientific as well as embedded applications. Unfortunately, when real-time requirements need to be guaranteed, applications suffer from the interference with other applications, uncertainty of dynamic workload and state of the hardware. Composable application/architecture design and timing analysis is therefore a must for guaranteeing real-time applications to satisfy their timing requirements independent from dynamic workload. Here, Invasive Computing is used as the key enabler for compositional timing analysis on MPSoCs, as it provides the required isolation of resources allocated to each application. On the basis of this paradigm, this work proposes a hybrid application mapping methodology that combines design-time analysis of application mappings with run-time management. Design space exploration delivers several resource reservation configurations with verified real-time guarantees for individual applications. These timing properties can then be guaranteed at run-time, as long as dynamic resource allocations comply with the offline analyzed resource configurations.This article describes our methodology and presents programming, optimization, analysis, and hardware techniques for enforcing timing predictability. A case study illustrates the timing-predictable management of real-time computer vision applications in dynamic robot system scenarios.

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