Cogging Torque Reduction in PMSM in Wide Temperature Range by Response Surface Methodology
In this paper, a wide temperature range permanent magnet synchronous motor (PMSM) is designed, which can be used as the servo mechanism of an electric actuator in a missile. Considering the operating characteristics of the actuator with large environmental temperature change and large temperature rise, the magnetic material characteristics at different temperatures are analyzed, and the influence of eccentric magnetic poles on the cogging torque is deduced. In order to reduce cogging torque in a wide temperature range, the poles of the motor are optimized based on the response surface method. By utilizing temperature rise calculations, the scheme that may exceed the maximum working temperature of the material is eliminated. Then, the response surfaces of the cogging torque with pole arc coefficient, thickness and asymmetry at different temperatures are established, and the optimal value ranges of the three parameters are determined. The minimum upper limits of cogging torque and meeting the specified output torque at different temperatures are used as the judging criteria, and the optimal schemes for different working environments are determined. Finally, a prototype is developed, and the output torque is more than 10 N·m, and the cogging torque is less than 0.2 N·m in a wide temperature range.